2005 NISSAN X-TRAIL Service Repair Manual

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Page 2905 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual REAR FINAL DRIVE ASSEMBLY
RFD-15
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RFD

INSTALLATION
Note the following, and install in the reverse order of removal.
Refer to RFD-16, "Components" about each tightening torque

Page 2906 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual RFD-16
REAR FINAL DRIVE ASSEMBLY

ComponentsEDS001ZB
PDIA0932E
1. Companion flange lock nut 2. Companion flange 3. Front oil seal
4. Coupling cover 5. Connector bracket 6. Reamer bolt
7. Coupling fro

Page 2907 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual REAR FINAL DRIVE ASSEMBLY
RFD-17
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RFD

Pre-InspectionEDS001ZC
TOTAL PRELOAD
1. Drain the oil.
2. Remove electric controlled coupling assembly. Refer to RFD-22, "
Removal of Ele

Page 2908 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual RFD-18
REAR FINAL DRIVE ASSEMBLY

DRIVE GEAR TO DRIVE PINION BACKLASH
1. Drain the oil.
2. Remove the rear cover. Refer to RFD-22, "
Removal of Differential Assembly" .
3. Following the procedure bel

Page 2909 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual REAR FINAL DRIVE ASSEMBLY
RFD-19
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RFD

DRIVE GEAR RUNOUT
1. Drain the oil.
2. Remove the rear cover.Refer to RFD-22, "
Removal of Differential Assembly" .
3. Attach dummy cover

REAR FINAL DRIVE ASSEMBLY
RFD-19
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RFD

DRIVE GEAR RUNOUT
1. Drain the oil.
2. Remove the rear cover.Refer to RFD-22, "
Removal of Differential Assembly" .
3. Attach dummy cover set. Refer to RFD-18, "
DRIVE GEAR TO
DRIVE PINION BACKLASH" .
4. Fit a dial indicator to the drive gear back face.
5. Rotate the drive gear to measure runout.
If outside the repair limit, check drive gear assembly condition;
foreign material may be caught between drive gear and differen-
tial case, or differential case or drive gear may be deformed, etc.
CAUTION:
Replace the drive gear and drive pinion gear as a set.
COMPANION FLANGE RUNOUT
1. Fit a dial indicator onto the companion flange face (inner side of
the propeller shaft mounting bolt holes).
2. Rotate the companion flange to check for runout.
3. Fit a test indicator to the inner side of the companion flange
(socket diameter).
4. Rotate the companion flange to check for runout.
5. If the runout value is outside the repair limit, follow the procedure
below to adjust.
a. Check for runout while changing the phase between companion flange and drive pinion gear by 90° step,
and search for the point where the runout is the minimum.
b. If the runout value is still outside of the limit after the phase has been changed, replace the companion
flange.
c. If the runout value is still outside of the limit after the companion flange has been replaced, possible cause
will be an assembly malfunction of the drive pinion gear and the electronically controlled coupling, mal-
functioning coupling bearing, or malfunctioning of electronically controlled coupling.
TOOTH CONTACT
1. Drain the oil.
2. Remove the rear cover. Refer to RFD-22, "
Removal of Differential Assembly" .
3. Attach dummy cover set. Refer to RFD-18, "
DRIVE GEAR TO
DRIVE PINION BACKLASH" .
4. Thoroughly clean drive gear and drive pinion teeth.
5. Lightly apply a mixture of powdered ferric oxide and oil or the
equivalent. Apply it to 3 to 4 teeth of drive gear drive side.Tool Number : KV389L0010
Runout limit : 0.05 mm (0.0020 in)
PDIA0050E
Runout limit : 0.13 mm (0.0051 in)
Runout limit : 0.19 mm (0.0075 in)
PDIA0439E
Tool Number : KV389L0010
PDIA0051E

Page 2910 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual RFD-20
REAR FINAL DRIVE ASSEMBLY

6. Rotate the drive gear back and forth in several times, check
drive pinion gear to drive gear tooth contact.
CAUTION:
Check tooth contact on drive side and reverse

Page 2911 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual REAR FINAL DRIVE ASSEMBLY
RFD-21
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RFD

Drive pinion adjusting shim
*: Always check with the Parts Department for the latest parts information.
In case of face contact or heel c

Page 2912 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual RFD-22
REAR FINAL DRIVE ASSEMBLY

Disassembly and AssemblyEDS001ZD
DISASSEMBLY
Removal of Electric Controlled Coupling Assembly
1. Using a drive pinion flange wrench, remove companion flange lock nut

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