2005 NISSAN X-TRAIL Service Repair Manual

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Page 177 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual SERVICE DATA AND SPECIFICATIONS (SDS)
EM-123
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PISTON, PISTON RING AND PISTON PIN
Available Piston
Unit: mm (in)
Piston Ring
Unit: mm (in)
Piston Pin
Unit: mm (in) Pisto

Page 178 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual EM-124
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SERVICE DATA AND SPECIFICATIONS (SDS)

CONNECTING ROD
Unit: mm (in)
*: After installing in connecting rod
CRANKSHAFT
Unit: mm (in) Center distanceQR20DE 152.85 - 152.95 (6.018 - 6.022)
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Page 179 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual SERVICE DATA AND SPECIFICATIONS (SDS)
EM-125
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*: Total indicator readingPin journal diameter grade. “DP”Grade No. A
Grade No. B
Grade No. C
Grade No. D
Grade No. E

SERVICE DATA AND SPECIFICATIONS (SDS)
EM-125
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*: Total indicator readingPin journal diameter grade. “DP”Grade No. A
Grade No. B
Grade No. C
Grade No. D
Grade No. E
Grade No. F
Grade No. G
Grade No. H
Grade No. J
Grade No. K
Grade No. L
Grade No. M
Grade No. N
Grade No. P
Grade No. R
Grade No. S
Grade No. T
Grade No. U44.974 - 44.973 (1.7706 - 1.7706)
44.973 - 44.972 (1.7706 - 1.7705)
44.972 - 44.971 (1.7705 - 1.7705)
44.971 - 44.970 (1.7705 - 1.7705)
44.970 - 44.969 (1.7705 - 1.7704)
44.969 - 44.968 (1.7704 - 1.7704)
44.968 - 44.967 (1.7704 - 1.7704)
44.967 - 44.966 (1.7704 - 1.7703)
44.966 - 44.965 (1.7703 - 1.7703)
44.965 - 44.964 (1.7703 - 1.7702)
44.964 - 44.963 (1.7702 - 1.7702)
44.963 - 44.962 (1.7702 - 1.7702)
44.962 - 44.961 (1.7702 - 1.7701)
44.961 - 44.960 (1.7701 - 1.7701)
44.960 - 44.959 (1.7701 - 1.7700)
44.959 - 44.958 (1.7700 - 1.7700)
44.958 - 44.957 (1.7700 - 1.7700)
44.957 - 44.956 (1.7700 - 1.7699)
Main journal diameter grade. “Dm”Grade No. A
Grade No. B
Grade No. C
Grade No. D
Grade No. E
Grade No. F
Grade No. G
Grade No. H
Grade No. J
Grade No. K
Grade No. L
Grade No. M
Grade No. N
Grade No. P
Grade No. R
Grade No. S
Grade No. T
Grade No. U
Grade No. V
Grade No. W
Grade No. X
Grade No. Y
Grade No. 4
Grade No. 754.979 - 54.978 (2.1645 - 2.1645)
54.978 - 54.977 (2.1645 - 2.1644)
54.977 - 54.976 (2.1644 - 2.1644)
54.976 - 54.975 (2.1644 - 2.1644)
54.975 - 54.974 (2.1644 - 2.1643)
54.974 - 54.973 (2.1643 - 2.1643)
54.973 - 54.972 (2.1643 - 2.1642)
54.972 - 54.971 (2.1642 - 2.1642)
54.971 - 54.970 (2.1642 - 2.1642)
54.970 - 54.969 (2.1642 - 2.1641)
54.969 - 54.968 (2.1641 - 2.1641)
54.968 - 54.967 (2.1641 - 2.1641)
54.967 - 54.966 (2.1641 - 2.1640)
54.966 - 54.965 (2.1640 - 2.1640)
54.965 - 54.964 (2.1640 - 2.1639)
54.964 - 54.963 (2.1639 - 2.1639)
54.963 - 54.962 (2.1639 - 2.1639)
54.962 - 54.961 (2.1639 - 2.1638)
54.961 - 54.960 (2.1638 - 2.1638)
54.960 - 54.959 (2.1638 - 2.1637)
54.959 - 54.958 (2.1637 - 2.1637)
54.958 - 54.957 (2.1637 - 2.1637)
54.957 - 54.956 (2.1637 - 2.1636)
54.956 - 54.955 (2.1636 - 2.1636)

Page 180 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual EM-126
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SERVICE DATA AND SPECIFICATIONS (SDS)

MAIN BEARING
Unit: mm (in)
Undersize
Unit: mm (in)
Bearing Oil Clearance
Unit: mm (in) Grade number Thickness Identification color Remarks
0 1.973

Page 181 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual SERVICE DATA AND SPECIFICATIONS (SDS)
EM-127
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CONNECTING ROD BEARING
Undersize
Unit: mm (in)
Bearing Oil Clearance
Unit: mm (in)
Tightening TorqueEBS00KNY
Unit: N·m (k

Page 182 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual EM-128
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SERVICE DATA AND SPECIFICATIONS (SDS)

Oil strainer M6 bolt
8.8 (0.90, 78) *2
M8 bolt 21.6 (2.2, 16)
Ignition coil
6.4 (0.65, 57) *
2
Spark plug24.5 (2.5, 18)
*1 Fuel tube1) 10.1 (1.0, 7)

Page 183 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual SERVICE DATA AND SPECIFICATIONS (SDS)
EM-129
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Knock sensor 21.1 (2.2, 16)
Crankshaft position sensor (POS)
6.4 (0.65, 57) *
2

Page 184 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual EM-130
[YD22DDTi]
PRECAUTIONS

[YD22DDTi]PRECAUTIONSPFP:00001
Precautions for Draining Engine CoolantEBS00LQZ
Drain engine coolant when engine is cooled.
Precautions for Disconnecting Fuel PipingEBS0

EM-130
[YD22DDTi]
PRECAUTIONS

[YD22DDTi]PRECAUTIONSPFP:00001
Precautions for Draining Engine CoolantEBS00LQZ
Drain engine coolant when engine is cooled.
Precautions for Disconnecting Fuel PipingEBS00LR0
Before starting work, make sure no fire or spark producing items are in the work area.
After disconnecting pipes, plug openings to stop fuel leakage.
Precautions for Removal and DisassemblyEBS00LR1
When instructed to use special service tools, use the specified tools. Always be careful to work safely,
avoid forceful or uninstructed operations.
Exercise maximum care to avoid damage to mating or sliding surfaces.
Cover openings of engine system with tape or the equivalent, if necessary, to seal out foreign materials.
Mark and arrange disassembly parts in an organized way for easy troubleshooting and re-assembly.
When loosening nuts and bolts, as a basic rule, start with the one furthest outside, then the one diagonally
opposite, and so on. If the order of loosening is specified, do exactly as specified.
Precautions for Inspection, Repair and ReplacementEBS00LR2
Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way, and
replace if necessary.
Precautions for Assembly and InstallationEBS00LR3
Use torque wrench to tighten bolts or nuts to specification.
When tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with the
ones in center, then ones on inside and outside diagonally in this order. If the order of tightening is speci-
fied, do exactly as specified.
Replace with new liquid gasket, packing, oil seal or O-ring.
Dowel pins are used for several parts alignment. When replacing and reassembling parts with dowel pins,
make sure that dowel pins are installed in the original position.
Thoroughly wash, clean, and air-blow each part. Carefully check engine oil or engine coolant passages for
any restriction and blockage.
Avoid damaging sliding or mating surfaces. Completely remove foreign materials such as cloth lint or dust.
Before assembly, engine oil sliding surfaces well.
Release air within route when refilling after draining coolant.
After repairing, start engine and increase engine speed to check engine coolant, fuel, engine oil, and
exhaust systems for leakage.
Parts Requiring Angle TighteningEBS00LR4
Use an angle wrench (special service tool: KV10112100) for the final tightening of the following engine
parts:
–Cylinder head bolts
–Main bearing cap bolts
–Connecting rod cap nuts
–Crankshaft pulley bolt (No angle wrench is required as the bolt flange is provided with notches for angle
tightening)
Do not use a torque value for final tightening.
The torque value for these parts are for a preliminary step.
Ensure thread and seat surfaces are clean and coated with engine oil.

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