2005 NISSAN X-TRAIL Service Repair Manual

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Page 2137 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual CL-1
CLUTCH
C TRANSMISSION/TRANSAXLE
CONTENTS
D
E
F
G
H
I
J
K
L
M
SECTION CL
A
B
CL

CLUTCH
PRECAUTIONS .......................................................... 2
Service Notice or Precautions ..

CL-1
CLUTCH
C TRANSMISSION/TRANSAXLE
CONTENTS
D
E
F
G
H
I
J
K
L
M
SECTION CL
A
B
CL

CLUTCH
PRECAUTIONS .......................................................... 2
Service Notice or Precautions .................................. 2
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 3
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 4
NVH Troubleshooting Chart ..................................... 4
CLUTCH PEDAL ........................................................ 5
On-Vehicle Inspection and Adjustment .................... 5
Removal and Installation .......................................... 6
COMPONENTS .................................................... 6
REMOVAL ............................................................. 6
INSPECTION AFTER REMOVAL ......................... 7
INSTALLATION ..................................................... 7
CLUTCH FLUID .......................................................... 8
Air Bleeding Procedure ............................................ 8
CLUTCH MASTER CYLINDER .................................. 9
Components ............................................................. 9
Removal and Installation ........................................ 10
REMOVAL ........................................................... 10
INSTALLATION ................................................... 10
Disassembly and Assembly ................................... 10
DISASSEMBLY ................................................... 10
INSPECTION AFTER DISASSEMBLY ............... 10
ASSEMBLY .......................................................... 11
OPERATING CYLINDER .......................................... 12
Components ........................................................... 12Removal and Installation ........................................ 12
REMOVAL ........................................................... 12
INSTALLATION ................................................... 12
Disassembly and Assembly .................................... 12
DISASSEMBLY ................................................... 12
INSPECTION AFTER DISASSEMBLY ................ 12
ASSEMBLY ......................................................... 12
CLUTCH PIPING ....................................................... 13
Removal and Installation ........................................ 13
CLUTCH RELEASE MECHANISM ........................... 14
Removal and Installation ........................................ 14
COMPONENTS ................................................... 14
REMOVAL ........................................................... 14
INSPECTION AFTER REMOVAL ....................... 15
INSTALLATION ................................................... 15
CLUTCH DISC, CLUTCH COVER AND FLYWHEEL ... 16
Removal and Installation ........................................ 16
COMPONENTS ................................................... 16
REMOVAL ........................................................... 16
INSPECTION AND ADJUSTMENT AFTER
REMOVAL ........................................................... 17
INSTALLATION ................................................... 18
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 19
Clutch Control System ............................................ 19
Clutch Master Cylinder ........................................... 19
Clutch Operating Cylinder ...................................... 19
Clutch Disc ............................................................. 19
Clutch Cover ........................................................... 19

Page 2138 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual CL-2
PRECAUTIONS

PRECAUTIONSPFP:00001
Service Notice or PrecautionsECS004JW
Recommended clutch fluid is brake fluid “DOT 3" or “DOT 4". Refer to MA-17, "Fluids and Lubricants" .
Do not reuse d

Page 2139 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual PREPARATION
CL-3
D
E
F
G
H
I
J
K
L
MA
B
CL

PREPARATIONPFP:00002
Special Service ToolsECS008B7
Commercial Service ToolsECS00CRA
Tool number
Tool nameDescription
ST20050240
Diaphragm adjusting wrenchA

Page 2140 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual CL-4
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartECS008B8
Use the chart below to help you find the cau

Page 2141 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual CLUTCH PEDAL
CL-5
D
E
F
G
H
I
J
K
L
MA
B
CL

CLUTCH PEDALPFP:46540
On-Vehicle Inspection and AdjustmentECS001WB
1. Make sure that clevis pin floats freely in bore of clutch pedal. It
should not be bo

Page 2142 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual CL-6
CLUTCH PEDAL

Removal and InstallationECS001WC
COMPONENTS
RHD models
LHD models
REMOVAL
1. Remove instrument driver lower panel. Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
2. Disconnect ASCD

Page 2143 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual CLUTCH PEDAL
CL-7
D
E
F
G
H
I
J
K
L
MA
B
CL

4. Remove clutch pedal assembly mounting nuts and bolt, and then remove clutch pedal assembly from the
vehicle.
INSPECTION AFTER REMOVAL
Check clutch ped

Page 2144 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual CL-8
CLUTCH FLUID

CLUTCH FLUIDPFP:00017
Air Bleeding ProcedureECS008B9
NOTE:
Do not use a vacuum assist or any other type of power bleeder on this system. Use of a vacuum assist or
power bleeder wil

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