2005 NISSAN X-TRAIL Service Repair Manual

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NISSAN X-TRAIL 2005 Service Repair Manual CLUTCH MASTER CYLINDER
CL-9
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CLUTCH MASTER CYLINDERPFP:30610
ComponentsECS00G83
RHD models
LHD models
PCIB0763E
1. Nipple 2. Clamp 3. Hose
4. Cylinder body 5. Seat 6. Clevis

Page 2146 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual CL-10
CLUTCH MASTER CYLINDER

Removal and InstallationECS008BA
REMOVAL
1. Using one of the following methods, remove hose from nipple.
Drain clutch fluid from reservoir tank and remove hose.
Remove

CL-10
CLUTCH MASTER CYLINDER

Removal and InstallationECS008BA
REMOVAL
1. Using one of the following methods, remove hose from nipple.
Drain clutch fluid from reservoir tank and remove hose.
Remove hose from nipple. Immediately plug hose and reservoir tank to prevent clutch fluid from drip-
ping.
CAUTION:
Keep painted surface on the body or other parts free of clutch fluid. If it spills, wipe up immediately
and wash the affected area with water.
2. Remove clutch tube using a flare nut torque wrench.
3. Remove snap pin and clevis pin on clevis in passenger compartment to separate clutch pedal.
4. Remove mounting nuts on master cylinder assembly, and then master cylinder assembly from vehicle.
INSTALLATION
1. Check position of clevis and push rod. If measurement is outside
the standard length, adjust position of clevis and push rod.
2. Connect clutch tube to master cylinder assembly and tempo-
rarily tighten flare nut.
3. Install master cylinder assembly and tighten mounting nuts to
the specified torque. Refer to CL-9, "
Components" .
4. Tighten clutch tube flare nut to the specified torque using a flare
nut torque wrench. Refer to CL-13, "
Removal and Installation" .
5. Set clevis to clutch pedal and insert clevis pin.
6. Attach snap pin to clevis pin.
7. Install hose to nipple.
8. After completing this procedure, inspect and adjust for clutch pedal and then bleed the air from the clutch
hydraulic system. Refer to CL-5, "
On-Vehicle Inspection and Adjustment" and CL-8, "Air Bleeding Proce-
dure" .
Disassembly and AssemblyECS008BB
DISASSEMBLY
1. Remove spring pin using a pin punch.
2. Remove nipple and seal from cylinder body.
3. Loosen push rod lock nut then remove clevis and lock nut, if
necessary.
NOTE:
Clutch pedal height is controlled with position of clevis and push
rod.
4. Remove seat from cylinder body.
5. Remove stopper ring and stopper. Remove push rod from cylin-
der body while holding it securely to prevent piston assembly
popping out.
6. Remove piston assembly and return spring.
INSPECTION AFTER DISASSEMBLY
Check for any of the conditions shown below. If any malfunction is found, replace the part concerned.
Damaged cylinder internal wall, foreign matter, wear, corrosion, or pinhole
Damaged or deformed nipple or reservoir tank
Settling of return spring
Cracked or deformed seatLength “L”
RHD models : 125.5 mm (4.80 in)
LHD models : 122.0 mm (4.94 in)
SCIA5158E
PCIB0274E

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NISSAN X-TRAIL 2005 Service Repair Manual CLUTCH MASTER CYLINDER
CL-11
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ASSEMBLY
1. Apply rubber lubricant to the internal surface of cylinder body, the sliding surface of piston assembly, and
piston cup. Insert ret

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NISSAN X-TRAIL 2005 Service Repair Manual CL-12
OPERATING CYLINDER

OPERATING CYLINDERPFP:30620
ComponentsECS00G84
Removal and InstallationECS008BC
REMOVAL
1. Drain clutch fluid.
CAUTION:
Keep painted surface on the body or other parts free

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NISSAN X-TRAIL 2005 Service Repair Manual CLUTCH PIPING
CL-13
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CLUTCH PIPINGPFP:30650
Removal and InstallationECS008BE
Carefully observe the following steps during clutch tube removal and installation.
CAUTION:
Keep

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NISSAN X-TRAIL 2005 Service Repair Manual CL-14
CLUTCH RELEASE MECHANISM

CLUTCH RELEASE MECHANISMPFP:30502
Removal and InstallationECS008BF
COMPONENTS
QR engine models
YD engine models
REMOVAL
1. Remove manual transaxle from the vehicle. Re

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NISSAN X-TRAIL 2005 Service Repair Manual CLUTCH RELEASE MECHANISM
CL-15
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INSPECTION AFTER REMOVAL
If release bearing is seized, damaged, not properly centered or
does not rotate smoothly, replace it.
If contact s

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NISSAN X-TRAIL 2005 Service Repair Manual CL-16
CLUTCH DISC, CLUTCH COVER AND FLYWHEEL

CLUTCH DISC, CLUTCH COVER AND FLYWHEELPFP:30100
Removal and InstallationECS008BG
COMPONENTS
QR engine models
YD engine models
CAUTION:
Be careful not to

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