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![NISSAN X-TRAIL 2005 Service Repair Manual WATER PUMP
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WAT E R P U MPPFP:21020
Removal and InstallationEBS00KON
REMOVAL
1. Drain engine coolant. Refer to CO-9, "Changing Engine Coolant" .
CAUTION:
Perfor NISSAN X-TRAIL 2005 Service Repair Manual WATER PUMP
CO-21
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WAT E R P U MPPFP:21020
Removal and InstallationEBS00KON
REMOVAL
1. Drain engine coolant. Refer to CO-9, "Changing Engine Coolant" .
CAUTION:
Perfor](/manual-img/5/57403/w960_57403-376.png)
WATER PUMP
CO-21
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WAT E R P U MPPFP:21020
Removal and InstallationEBS00KON
REMOVAL
1. Drain engine coolant. Refer to CO-9, "Changing Engine Coolant" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belt.
2. Remove the following parts.
RH undercover
Drive belt; Refer to EM-13, "DRIVE BELTS" .
Drive belt auto-tensioner; Refer to EM-14, "Removal and Installation of Drive Belt Auto-Tensioner" .
3. Remove water pump.
Engine coolant will leak from cylinder block, so have a receptacle ready below.
CAUTION:
Handle water pump vane so that it does not contact any other parts.
Water pump cannot be disassembled and should be replaced as a unit.
4. Remove water pump housing with the following procedure;
a. Remove alternator. Refer to SC-13, "
CHARGING SYSTEM" .
b. Remove oil level gauge and oil level gauge guide. Refer to EM-27, "
OIL PAN AND OIL STRAINER" .
CAUTION:
Plug the oil level gauge guide opening to prevent oil pan from entering foreign materials.
c. Remove mounting bolts for water pipe.
d. Remove water pump housing.
5. Remove exhaust manifold and three way catalyst assembly. Refer to EM-25, "
EXHAUST MANIFOLD
AND THREE WAY CATALYST" .
6. Remove water pipe.
1. Water pump 2. Gasket 3. Gasket
4. Water pump housing 5. Gasket 6. Water pipe
7. O-ring
PBIC2253E
Page 378 of 4555
CO-22
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WATER PUMP
INSPECTION AFTER REMOVAL
Visually check if there is no significant dirt or rusting on water
pump body and vane.
Make sure that there is no looseness in vane shaft, and that it
turns smoothly when rotated by hand.
Replace water pump, if necessary.
INSTALLATION
Note the following, and install in the reverse order of removal.
When inserting water pipe end into cylinder block, apply a neutral detergent to O-ring. Then insert it imme-
diately.
INSPECTION AFTER INSTALLATION
Check for engine coolant leaks using a radiator cap tester adapter (special service tool: EG17650301)
and radiator cap tester (commercial service tool). Refer to CO-9, "
LEAK CHECK" .
Start and warm up engine. Visually check if there is no leaks of engine coolant.
KBIA0155E
Page 379 of 4555
![NISSAN X-TRAIL 2005 Service Repair Manual THERMOSTAT AND WATER CONTROL VALVE
CO-23
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THERMOSTAT AND WATER CONTROL VALVEPFP:21200
Removal and InstallationEBS00KOO
REMOVAL
1. Drain engine coolant. Refer to CO-9, " NISSAN X-TRAIL 2005 Service Repair Manual THERMOSTAT AND WATER CONTROL VALVE
CO-23
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THERMOSTAT AND WATER CONTROL VALVEPFP:21200
Removal and InstallationEBS00KOO
REMOVAL
1. Drain engine coolant. Refer to CO-9, "](/manual-img/5/57403/w960_57403-378.png)
THERMOSTAT AND WATER CONTROL VALVE
CO-23
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THERMOSTAT AND WATER CONTROL VALVEPFP:21200
Removal and InstallationEBS00KOO
REMOVAL
1. Drain engine coolant. Refer to CO-9, "Changing Engine Coolant" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belt.
2. Disconnect radiator hose (lower) at water inlet side. Refer to CO-12, "
RADIATOR" .
3. Remove water inlet and thermostat.
4. Remove water control valve with the following procedure:
a. Disconnect radiator hose (upper) at water control valve housing (water outlet) side.
b. Disconnect harness connector from engine coolant temperature sensor.
c. Disconnect water hoses.
d. Remove heater pipe and heater hose.
e. After removing water control valve housing (water outlet) and water control valve.
1. Thermostat 2. O-ring 3. Water inlet
4. Water control valve 5. O-ring 6. Gasket
7. Water control valve housing (water outlet) 8. Washer 9. Engine coolant temperature sensor
10. Water hose 11. Heater hose 12. O-ring
13. Heater pipe 14. Water hose 15. Heater hose
PBIC3597E
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![NISSAN X-TRAIL 2005 Service Repair Manual CO-24
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THERMOSTAT AND WATER CONTROL VALVE
INSPECTION AFTER REMOVAL
Place a thread so that it is caught in the valves of thermostat and
water control valve. Immerse fully in a container filled w NISSAN X-TRAIL 2005 Service Repair Manual CO-24
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THERMOSTAT AND WATER CONTROL VALVE
INSPECTION AFTER REMOVAL
Place a thread so that it is caught in the valves of thermostat and
water control valve. Immerse fully in a container filled w](/manual-img/5/57403/w960_57403-379.png)
CO-24
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THERMOSTAT AND WATER CONTROL VALVE
INSPECTION AFTER REMOVAL
Place a thread so that it is caught in the valves of thermostat and
water control valve. Immerse fully in a container filled with water.
Heat while stirring. (The example in the figure shows thermo-
stat.)
The valve opening temperature is the temperature at which the
valve opens and falls from the thread.
Continue heating. Check the maximum valve lift amount.
NOTE:
The maximum valve lift amount standard temperature for water
control valve is the reference value.
After checking the maximum valve lift amount, lower the water
temperature and check the valve closing temperature.
Standard:
If out of the standard, replace either or both thermostat and water control valve.
INSTALLATION
Note the following, and install in the reverse order of removal.
Thermostat and Water Control Valve
Install thermostat with making rubber ring groove fit to thermo-
stat flange with the whole circumference. (The example in the
figure shows thermostat.)
NOTE:
Same procedure is applied for installation of water control valve.
Install thermostat with jiggle valve facing upwards. (The position
deviation may be within the range of 20 degrees as shown in the
figure.)
Install water control valve with the arrow facing up and the frame
center part facing upwards. (The position deviation may be
within the range of 20 degrees as shown in the figure.)
Heater Pipe Installation
Apply a neutral detergent to O-ring, then quickly insert the insertion part of heater pipe into cylinder block.
INSPECTION AFTER INSTALLATION
Check for leaks of engine coolant using a radiator cap tester adapter (special service tool: EG17650301)
and a radiator cap tester (commercial service tool). Refer to CO-9, "
LEAK CHECK" .
Start and warm up engine. Visually check if there is no leaks of engine coolant and A/T fluid (A/T models).
SLC252B
Items Thermostat Water control valve
Valve opening temperature 80.5 - 83.5°C (177 - 182°F) 93.5 - 96.5°C (200 - 206°F)
Maximum valve lift 8 mm/ 95°C (0.315 in/ 203°F) 8 mm/ 108°C (0.315 in/ 226°F)
Valve closing temperature 77°C (171°F) 90°C (194°F)
PBIC0157E
PBIC0158E
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![NISSAN X-TRAIL 2005 Service Repair Manual SERVICE DATA AND SPECIFICATIONS (SDS)
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SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitEBS00KOP
CAPACITY
Unit: (lmp qt)
RADIATOR
Unit: kPa (bar NISSAN X-TRAIL 2005 Service Repair Manual SERVICE DATA AND SPECIFICATIONS (SDS)
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SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitEBS00KOP
CAPACITY
Unit: (lmp qt)
RADIATOR
Unit: kPa (bar](/manual-img/5/57403/w960_57403-380.png)
SERVICE DATA AND SPECIFICATIONS (SDS)
CO-25
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SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitEBS00KOP
CAPACITY
Unit: (lmp qt)
RADIATOR
Unit: kPa (bar, kg/cm2 , psi)
THERMOSTAT
WATER CONTROL VALVE
*: Reference data
Tightening TorqueEBS00KOQ
Unit: N·m (kg-m, ft-lb)
Unit: N·m (kg-m, in-lb)*
Engine coolant capacity (With reservoir tank at “MAX” level) Approx. 7.1 (6-1/4)
Reservoir tank0.7 (5/8)
Cap relief pressureStandard 78 - 98 (0.78 - 0.98, 0.8 - 1.0, 11- 14)
Limit 59 (0.59, 0.6, 9)
Leakage test pressure 157 (1.57, 1.6, 23)
Valve opening temperature 80.5 - 83.5°C (177 - 182°F)
Maximum valve lift 8 mm/ 95°C (0.315 in/ 203°F)
Valve closing temperature 77°C (171°F)
Valve opening temperature 93.5 - 96.5°C (200 - 206°F)
Maximum valve lift 8 mm/ 108°C (0.315 in/ 226°F)*
Valve closing temperature 90°C (194°F)
Radiator mounting bracket 5.5 (0.56, 49)*
Radiator cooling fan assembly 5.5 (0.56, 49)*
Cooling fan3.43 (0.35, 30)*
Fan motor4.41 (0.45, 39)*
Water pump24.5 (2.5, 18)
Water pump housing28.0 (2.9, 21)
Water pipe28.0 (2.9, 21)
Water inlet28.0 (2.9, 21)
Water control valve housing (water outlet) 28.0 (2.9, 21)
Hater pipe28.0 (2.9, 21)
Engine coolant temperature sensor 24.5 (2.5, 18)
Page 382 of 4555
CO-26
[YD22DDTi]
PRECAUTIONS
[YD22DDTi]PRECAUTIONSPFP:00001
Precautions For Liquid GasketEBS01276
LIQUID GASKET APPLICATION PROCEDURE
1. Remove old liquid gasket adhering to the liquid gasket application surface and the mating surface.
Remove liquid gasket completely from the liquid gasket application surface, mounting bolts, and bolt
holes.
2. Wipe the liquid gasket application surface and the mating surface with white gasoline (lighting and heating
use) to remove adhering moisture, grease and foreign materials.
3. Attach liquid gasket tube to the tube presser (special service
tool).
Use Genuine Liquid Gasket or equivalent.
Within five minutes of liquid gasket application, install the mat-
ing component.
If liquid gasket protrudes, wipe it off immediately.
Do not retighten mounting bolts or nuts after the installation.
After 30 minutes or more have passed from the installation, fill
engine oil and engine coolant.
PBIC2160E
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PREPARATION
CO-27
[YD22DDTi]
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PREPARATIONPFP:00002
Special Service ToolsEBS00BAV
Commercial Service ToolsEBS011UY
Tool number
Tool nameDescription
EG17650301
Radiator cap tester adapterAdapting radiator cap tester to radiator cap
and radiator filler neck
a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in)
KV99103510
Radiator plate pliers AInstalling radiator upper and lower tanks
KV99103520
Radiator plate pliers BRemoving radiator upper and lower tanks
S-NT564
S-NT224
S-NT225
Tool nameDescription
Radiator cap tester Checking radiator and radiator cap
PBIC1982E
Page 384 of 4555
![NISSAN X-TRAIL 2005 Service Repair Manual CO-28
[YD22DDTi]
OVERHEATING CAUSE ANALYSIS
OVERHEATING CAUSE ANALYSISPFP:00012
Troubleshooting ChartEBS00BAW
Symptom Check items
Cooling sys-
tem parts
malfunctionPoor heat transferWater pump malf NISSAN X-TRAIL 2005 Service Repair Manual CO-28
[YD22DDTi]
OVERHEATING CAUSE ANALYSIS
OVERHEATING CAUSE ANALYSISPFP:00012
Troubleshooting ChartEBS00BAW
Symptom Check items
Cooling sys-
tem parts
malfunctionPoor heat transferWater pump malf](/manual-img/5/57403/w960_57403-383.png)
CO-28
[YD22DDTi]
OVERHEATING CAUSE ANALYSIS
OVERHEATING CAUSE ANALYSISPFP:00012
Troubleshooting ChartEBS00BAW
Symptom Check items
Cooling sys-
tem parts
malfunctionPoor heat transferWater pump malfunction Worn or loose drive belt
— Thermostat stuck closed —
Damaged finsDust contamination or
paper clogging
Physical damage
Clogged radiator cooling
tubeExcess foreign material
(rust, dirt, sand, etc.)
Reduced air flowCooling fan does not oper-
ateRefer to DTC in EC1217
(cooling system)
— High resistance to fan rota-
tion
Fan assembly
Damaged fan blades
Damaged radiator shroud — — —
Improper engine coolant
mixture ratio—— —
Poor engine coolant quality — Engine coolant density —
Insufficient engine coolantEngine coolant leaksCooling hoseLoose clamp
Cracked hose
Water pump Poor sealing
Radiator capLoose
Poor sealing
RadiatorO-ring for damage, deterio-
ration or improper fitting
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Overflowing reservoir tankExhaust gas leaks into
cooling systemCylinder head deterioration
Cylinder head gasket dete-
rioration