Page 2697 of 4555
DISASSEMBLY
AT-433
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36. Remove low one-way clutch and front planetary carrier assembly according to the following procedures.
a. Remove snap ring with flat-bladed screwdriver.
b. Remove low one-way clutch with a hook made of wire.
c. Check low one-way clutch for damage or wear.
d. Remove snap ring with flat-bladed screwdriver.
SCIA4743E
AAT889
SCIA4744E
Page 2698 of 4555
AT-434
[ALL]
DISASSEMBLY
e. Remove front planetary carrier with low & reverse brake piston
and retainer.
f. Remove low and reverse brake spring retainer.
CAUTION:
Do not remove return springs from spring retainer.
g. Check that low one-way clutch rotates in the direction of the
clockwise arrow and locks in the opposite direction.
h. Remove needle bearing, low and reverse brake piston and
retainer from front planetary carrier.
i. Check front planetary carrier, low & reverse brake piston,
retainer and needle bearing for damage or wear.
j. Check front planetary carrier, low one-way clutch and needle
bearing for damage or wear.
k. Check clearance between planetary gears and planetary carrier
with feeler gauge.
Replace front planetary carrier if the clearance exceeds
allowable limit.
SAT023F
SAT148F
SAT048D
SCIA3636E
Standard clearance: 0.20 - 0.70 mm (0.0079 - 0.0276 in)
Allowable limit: 0.80 mm (0.0315 in)
SAT025F
Page 2699 of 4555
DISASSEMBLY
AT-435
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37. Remove rear planetary carrier and rear sun gear according to
the following procedures.
a. Remove rear planetary carrier (with rear sun gear) from tran-
saxle case.
b. Remove rear sun gear from rear planetary carrier.
c. Remove needle bearings from rear planetary carrier.
d. Check rear planetary carrier, rear sun gear and needle bearings
for damage or wear.
e. Check clearance between pinion washer and rear planetary car-
rier with feeler gauge.
Replace rear planetary carrier if the clearance exceeds allow-
able limit.
38. Remove rear internal gear and forward clutch hub from tran-
saxle case.
SAT026F
SAT027F
SCIA4016E
Standard clearance: 0.20 - 0.70 mm (0.0079 - 0.0276 in)
Allowable limit: 0.80 mm (0.0315 in)
SAT054D
SAT029F
Page 2700 of 4555
AT-436
[ALL]
DISASSEMBLY
39. Remove overrun clutch hub from transaxle case.
40. Remove needle bearing from overrun clutch hub and check for
damage or wear.
41. Remove forward clutch assembly and overrun clutch assembly
from transaxle case.
42. Remove needle bearing from transaxle case and check for dam-
age or wear.
43. Remove output shaft assembly according to the following proce-
dures.
a. Remove side cover bolts.
CAUTION:
Do not mix bolts A and B.
Always replace bolts A as they are self-sealing bolts.
SAT030F
SCIA4017E
SCIA4878E
SCIA4019E
AAT850
Page 2701 of 4555
DISASSEMBLY
AT-437
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b. Remove side cover by lightly tapping it with a soft hammer.
CAUTION:
Be careful not to drop output shaft assembly. It might
come out when removing side cover.
Be careful not to damage side cover.
c. Remove adjusting shim.
d. Remove output shaft assembly.
If output shaft assembly came off with side cover, tap cover
with a soft hammer to separate.
CAUTION:
Be careful not to damage side cover.
e. Remove needle bearing.
SAT434D
SAT440D
SAT035F
SAT435D
SCIA4327E
Page 2702 of 4555
AT-438
[ALL]
DISASSEMBLY
f. Remove bearing retainer from transaxle case.
44. Disassemble reduction pinion gear according to the following
procedures.
a. Set manual shaft to position P to fix idler gear.
b. Unlock idler gear lock nut using a pin punch.
c. Remove idler gear lock nut.
CAUTION:
Do not reuse idler gear lock nut.
d. Remove idler gear with puller.
e. Remove reduction pinion gear.
f. Remove reduction pinion gear adjusting shim from reduction
pinion gear.
ATM0315D
SAT037F
SAT061D
SAT841DC
SCIA3669E
Page 2703 of 4555
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45. Remove return spring and parking pawl spacer with flat-bladed
screwdriver from parking shaft.
46. Draw out parking shaft and remove parking pawl from transaxle
case.
47. Check parking pawl and shaft for damage or wear.
48. Remove parking actuator support from transaxle case.
49. Check parking actuator support for damage or wear.
50. Remove LH differential side oil seal with flat-bladed screwdriver
from transaxle case.
CAUTION:
Be careful not to scratch transaxle case.
SCIA4881E
SAT066D
SAT040F
Page 2704 of 4555
AT-440
[ALL]
REPAIR FOR COMPONENT PARTS
REPAIR FOR COMPONENT PARTSPFP:00000
Manual ShaftECS00EBZ
COMPONENTS
REMOVAL
1. Remove detent spring from transaxle case.
2. Drive out manual plate retaining pin.
1. Manual shaft oil seal 2. Parking rod 3. Retaining pin
4. Parking rod plate 5. Retaining pin 6. Manual plate
7. Manual shaft 8. Retaining pin 9. Detent spring
SCIA3286E
SAT042F
SAT842DC