Page 3945 of 4555
CONTROLLER
MTC-21
C
D
E
F
G
H
I
K
L
MA
B
MTC
CONTROLLERPFP:27500
Removal and InstallationEJS004HA
REMOVAL
1. Remove mode door cable and air mix door cable from heater unit. Refer to MTC-31, "MODE DOOR" and
MTC-32, "
AIR MIX DOOR" .
2. Remove cluster lid C. Refer to IP-11, "
Removal and Installation" .
3. Remove mounting screws from heater control panel.
4. Remove heater control panel, and then remove heater control
panel connector.
INSTALLATION
Installation is basically the reverse order of removal.
Disassembly and AssemblyEJS004HB
RJIA0089E
1. Mode door cable 2. Clamp 3. Case assembly
4. Heater panel 5. Finisher 6. Dial
7. Air mix door cable 8. Fan switch 9. Bulb
RJIA3153E
Page 3946 of 4555
MTC-22
BLOWER UNIT
BLOWER UNITPFP:27200
Removal and InstallationEJS004YB
REMOVAL
1. Remove glove box assembly.
2. Remove glove box cover, instrument passenger lower panel and instrument reinforcement. Refer to IP-11,
"Removal and Installation" .
3. Remove ECM with ECM bracket attached.
4. Remove instrument panel mounting screw.
5. Remove blower unit mounting bolt and screw.
6. Disconnect blower motor connector and fan resistor connector.
7. Disconnect intake door motor connector and harness clips.
8. Remove blower unit.
CAUTION:
Slide the blower unit toward the right, remove location pins
(2 pieces), then move it downward.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Make sure location pins (2 pieces) are securely installed.
RJIA3161E
Page 3947 of 4555
BLOWER UNIT
MTC-23
C
D
E
F
G
H
I
K
L
MA
B
MTC
Disassembly and AssemblyEJS004YC
NOTE:
This illustration is for LHD models. The layout for RHD models is symmetrically opposite.
CAUTION:
If retaining tabs are damaged while disassembling blower unit,
use 9 screws (27111-2Y000) to assemble blower unit.
1. Upper case 2 2. Filter cover 3. Fan resistor
4. Screw 5. Blower fan motor assembly 6. Washer
7. Cooling hose 8. Intake door motor 9. Motor bracket
10. Intake door link 11. Intake door lever 2 12. Upper case 1
13. Intake door 2 14. Intake door 1 15. Nut
16. Blower fan 17. Bell mouth 18. Intake door lever 1
SJIA0483E
RJIA3155E
Page 3948 of 4555
MTC-24
BLOWER MOTOR
BLOWER MOTORPFP:27226
Removal and InstallationEJS004HD
REMOVAL
1. Remove blower unit. Refer to ATC-125, "BLOWER UNIT" .
2. Separate blower unit.
3. Remove cooling hose, fan resistor and blower fan.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
If retaining tabs are damaged while disassembling blower unit,
use 9 screws (27111-2Y000) to assemble blower unit.
RJIA0054E
RJIA0092E
RJIA0097E
Page 3949 of 4555
BLOWER FAN RESISTOR
MTC-25
C
D
E
F
G
H
I
K
L
MA
B
MTC
BLOWER FAN RESISTORPFP:27150
Removal and InstallationEJS004HE
REMOVAL
1. Remove glove box cover. Refer to IP-11, "Removal and Installation" .
2. Remove mounting screws, and then remove fan resistor.
CAUTION:
Do not repair the thermal fuse of the fan resistor.
INSTALLATION
Installation is basically the reverse order of removal.
RJIA0093E
Page 3950 of 4555
MTC-26
INTAKE DOOR MOTOR
INTAKE DOOR MOTORPFP:27730
Removal and InstallationEJS004HG
REMOVAL
1. Remove blower unit. Refer to ATC-125, "BLOWER UNIT" .
2. Remove mounting screws, and then remove intake door motor
from blower unit.
INSTALLATION
Installation is basically the reverse order of removal.
RJIA0056E
RJIA0571E
Page 3951 of 4555
HEATER UNIT
MTC-27
C
D
E
F
G
H
I
K
L
MA
B
MTC
HEATER UNITPFP:27100
Removal and InstallationEJS001F9
REMOVAL
1. Drain coolant from cooling system. Refer to CO-9, "Changing Engine Coolant" for QR engine or CO-32,
"Changing Engine Coolant" for YD engine.
2. Disconnect two heater hoses from heater core pipe.
3. Remove instrument panel. Refer to IP-11, "
Removal and Installation" .
4. Remove blower unit. Refer to MTC-22, "
BLOWER UNIT" .
5. Remove clips of vehicle harness from steering member.
6. Remove mounting nuts, and then remove instrument stay.
7. Remove mounting bolts from heater (& cooling) unit.
RJIA0060E
RJIA0061E
RJIA2444E
Page 3952 of 4555
MTC-28
HEATER UNIT
8. Remove steering member.
NOTE:
This illustration is for RHD models. The layout for LHD models is symmetrically opposite.
9. Remove heater unit.
INSTALLATION
Installation is basically the reverse order of removal.
NOTE:
When filling radiator with coolant, refer to CO-9, "
Changing Engine Coolant" for QR engine or CO-32, "Chang-
ing Engine Coolant" for YD engine.
RJIA2404E