2005 NISSAN X-TRAIL Service Repair Manual

Page 2217 of 4555

NISSAN X-TRAIL 2005  Service Repair Manual INPUT SHAFT AND GEARS
MT-61
D
E
F
G
H
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MA
B
MT
 
1. Measure the clearance “A” at 2 points or more diagonally oppo-
site using a dial indicator. And then calculate mean value.
2. Measure the

Page 2218 of 4555

NISSAN X-TRAIL 2005  Service Repair Manual MT-62
INPUT SHAFT AND GEARS
 
ASSEMBLY
1. Install 3rd needle bearing to input shaft.
2. Install 3rd input gear and 3rd baulk ring to input shaft.
3. Install 3rd-4th spread spring, 3rd-4th shifting ins

Page 2219 of 4555

NISSAN X-TRAIL 2005  Service Repair Manual INPUT SHAFT AND GEARS
MT-63
D
E
F
G
H
I
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L
MA
B
MT
 
5. Press in 4th input gear bushing using the press stand.
6. Install 4th baulk ring.
7. Install 4th needle bearing and 4th input gear to input s

Page 2220 of 4555

NISSAN X-TRAIL 2005  Service Repair Manual MT-64
INPUT SHAFT AND GEARS
 
CAUTION:
Be careful with orientation of 5th synchronizer hub and
shifting insert.
Do not reuse 5th synchronizer hub.
Be careful with orientation of 5th coupling sleeve

Page 2221 of 4555

NISSAN X-TRAIL 2005  Service Repair Manual INPUT SHAFT AND GEARS
MT-65
D
E
F
G
H
I
J
K
L
MA
B
MT
 
14. Press in 5th stopper and then input shaft bearing spacer using
the drift.
15. Install snap ring onto input shaft, and make sure that end pla

Page 2222 of 4555

NISSAN X-TRAIL 2005  Service Repair Manual MT-66
INPUT SHAFT AND GEARS
 
Disassembly and Assembly (RS6F51A)ECS008C5
DISASSEMBLY
1. Before disassembling, measure end play for 3rd, 4th, 5th and
6th input gears.
2. Remove oil channel.
3. Press ou

Page 2223 of 4555

NISSAN X-TRAIL 2005  Service Repair Manual INPUT SHAFT AND GEARS
MT-67
D
E
F
G
H
I
J
K
L
MA
B
MT
 
9. Press out 5th input gear bushing, thrust washer, 4th input gear,
4th needle bearing, 4th input gear bushing, 3rd-4th synchronizer
hub assembl

Page 2224 of 4555

NISSAN X-TRAIL 2005  Service Repair Manual MT-68
INPUT SHAFT AND GEARS
 
If any crack, damage, or excessive wear is found on cam face of
baulk ring or working face of insert, replace it.
BAULK RING CLEARANCE
Single-cone synchronizer (4th, 5t