2005 NISSAN X-TRAIL Service Repair Manual

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Page 2153 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual CLUTCH DISC, CLUTCH COVER AND FLYWHEEL
CL-17
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INSPECTION AND ADJUSTMENT AFTER REMOVAL
Clutch Disc
Measure circumferential runout relative to clutch disc center
spline. If i

CLUTCH DISC, CLUTCH COVER AND FLYWHEEL
CL-17
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INSPECTION AND ADJUSTMENT AFTER REMOVAL
Clutch Disc
Measure circumferential runout relative to clutch disc center
spline. If it is outside the specification, replace clutch disc.
Measure clutch disc spline and input shaft spline backlash at the
circumference of clutch disc. If outside the specification, replace
clutch disc.
Using calipers, measure the depth to clutch disc facing rivet
heads. If it exceeds the allowable wear limit, replace clutch disc.
Clutch Cover
Check diaphragm spring lever claws for unevenness with the lever
still on the vehicle. If they exceed the tolerance, adjust lever height
using the diaphragm adjusting wrench.
Check clutch cover thrust ring for wear or breakage. If wear or
breakage is found, replace clutch cover assembly.
NOTE:
Worn thrust ring will generate a beating noise when tapped at
the rivet with a hammer.
Broken thrust ring will make a clinking sound when cover is shaken up and down.
If a trace of burn or discoloration is found on the clutch cover pressure plate to clutch disc contact surface,
repair the surface with sandpaper. If surface is damaged or distorted, replace the assembly.
Flywheel Runout
Using a dial indicator, measure runout at the flywheel clutch contact
surface. If runout is outside the specification, replace flywheel. If a
trace of burn or discoloration is found on the surface, repair it with
sandpaper.
CAUTION:
Measure it at flywheel outer face (not on knock pin and clutch cover mounting hole).Runout limit/diameter of the area to be measured
: 1.0 mm (0.039 in) /230 mm (9.06 in) dia.
Maximum allowable spline backlash
: 1.0 mm (0.039 in)
SCL221
Facing wear limit (depth to the rivet head)
: 0.3 mm (0.012 in)
SCL229
Tolerance for diaphragm spring lever unevenness
: 0.7 mm (0.028 in) or less
Tool number : ST20050240
PCIB0276E
Allowable flywheel runout
QR engine models
: Refer to EM-116, "
FLYWHEEL DEFLECTION (M/T
MODELS)" .
YD engine models
: Refer to EM-255, "
FLYWHEEL DEFLECTION" .PBIC2168E

Page 2154 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual CL-18
CLUTCH DISC, CLUTCH COVER AND FLYWHEEL

INSTALLATION
1. Apply recommended grease to clutch disc and input shaft splines.
CAUTION:
Be sure to apply grease to the points specified. Otherwise, noi

Page 2155 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual SERVICE DATA AND SPECIFICATIONS (SDS)
CL-19
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SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Clutch Control SystemECS008BH
Clutch Master CylinderECS008BI
Clutch Operating Cyl

Page 2156 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual CL-20
SERVICE DATA AND SPECIFICATIONS (SDS)

Page 2157 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual MT-1
MANUAL TRANSAXLE
C TRANSMISSION/TRANSAXLE
CONTENTS
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SECTION MT
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MANUAL TRANSAXLE
PRECAUTIONS .......................................................... 3
Service Notic

MT-1
MANUAL TRANSAXLE
C TRANSMISSION/TRANSAXLE
CONTENTS
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SECTION MT
A
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MANUAL TRANSAXLE
PRECAUTIONS .......................................................... 3
Service Notice or Precautions .................................. 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 6
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 8
NVH Troubleshooting Chart ..................................... 8
DESCRIPTION ............................................................ 9
Cross-Sectional View ............................................... 9
DOUBLE-CONE SYNCHRONIZER ..................... 11
TRIPLE-CONE SYNCHRONIZER ....................... 11
REVERSE GEAR NOISE PREVENTION FUNC-
TION (SYNCHRONIZING METHOD) .................. 11
M/T OIL ..................................................................... 12
Changing M/T Oil ................................................... 12
DRAINING ........................................................... 12
FILLING ............................................................... 12
Checking M/T Oil .................................................... 12
OIL LEAKAGE AND OIL LEVEL ......................... 12
SIDE OIL SEAL ........................................................ 14
Removal and Installation ........................................ 14
REMOVAL ........................................................... 14
INSTALLATION ................................................... 14
POSITION SWITCH .................................................. 15
Checking ................................................................ 15
BACK-UP LAMP SWITCH .................................. 15
PARK/NEUTRAL POSITION SWITCH ............... 15
CONTROL LINKAGE ............................................... 16
Components of Control Device and Cable ............. 16
Removal and Installation ........................................ 17
AIR BREATHER HOSE ............................................ 18
Removal and Installation ........................................ 18
TRANSAXLE ASSEMBLY ........................................ 19
Removal and Installation ........................................ 19
COMPONENTS .................................................. 19
REMOVAL ........................................................... 20
INSTALLATION ................................................... 21
Disassembly and Assembly (RS5F51A) ................ 22
COMPONENTS .................................................. 22DISASSEMBLY ................................................... 26
ASSEMBLY ......................................................... 30
ADJUSTMENT .................................................... 36
Disassembly and Assembly (RS6F51A) ................. 40
COMPONENTS ................................................... 40
DISASSEMBLY ................................................... 44
ASSEMBLY ......................................................... 48
ADJUSTMENT .................................................... 54
INPUT SHAFT AND GEARS .................................... 58
Disassembly and Assembly (RS5F51A) ................. 58
DISASSEMBLY ................................................... 58
INSPECTION AFTER DISASSEMBLY ................ 59
ASSEMBLY ......................................................... 62
Disassembly and Assembly (RS6F51A) ................. 66
DISASSEMBLY ................................................... 66
INSPECTION AFTER DISASSEMBLY ................ 67
ASSEMBLY ......................................................... 69
MAINSHAFT AND GEARS ....................................... 73
Disassembly and Assembly (RS5F51A) ................. 73
DISASSEMBLY ................................................... 73
INSPECTION AFTER DISASSEMBLY ................ 74
ASSEMBLY ......................................................... 76
Disassembly and Assembly (RS6F51A) ................. 80
DISASSEMBLY ................................................... 80
INSPECTION AFTER DISASSEMBLY ................ 81
ASSEMBLY ......................................................... 83
REVERSE IDLER SHAFT AND GEARS .................. 89
Disassembly and Assembly (RS5F51A) ................. 89
DISASSEMBLY ................................................... 89
INSPECTION AFTER DISASSEMBLY ................ 89
ASSEMBLY ......................................................... 90
Disassembly and Assembly (RS6F51A) ................. 90
DISASSEMBLY ................................................... 90
INSPECTION AFTER DISASSEMBLY ................ 91
ASSEMBLY ......................................................... 91
FINAL DRIVE ............................................................ 93
Disassembly and Assembly (RS5F51A) ................. 93
PRE-INSPECTION .............................................. 93
DISASSEMBLY ................................................... 93
INSPECTION AFTER DISASSEMBLY ................ 94

Page 2158 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual MT-2 ASSEMBLY ......................................................... 94
Disassembly and Assembly (RS6F51A) ................. 97
PRE-INSPECTION .............................................. 97
DIS

MT-2 ASSEMBLY ......................................................... 94
Disassembly and Assembly (RS6F51A) ................. 97
PRE-INSPECTION .............................................. 97
DISASSEMBLY ................................................... 97
INSPECTION AFTER DISASSEMBLY ................ 98
ASSEMBLY ......................................................... 98
SHIFT CONTROL ....................................................101
Inspection (RS5F51A) ..........................................101
SHIFT FORK .....................................................101
Inspection (RS6F51A) ..........................................102
SHIFT FORK .....................................................102
SERVICE DATA AND SPECIFICATIONS (SDS) ....103
General Specifications ..........................................103
TRANSAXLE .....................................................103
Gear End Play ......................................................104
Baulk Ring Clearance ...........................................104
Available Snap Rings ............................................105
INPUT SHAFT BEARING SPACER ..................105
6TH INPUT GEAR BUSHING ...........................1055TH MAIN GEAR ...............................................105
Available C-Rings .................................................105
MAINSHAFT C-RING ........................................105
Available Thrust Washer .......................................106
INPUT SHAFT THRUST WASHER ...................106
DIFFERENTIAL SIDE GEAR THRUST WASHER
.106
Available Adjusting Shims .....................................106
4TH MAIN GEAR ADJUSTING SHIM ................106
INPUT SHAFT REAR BEARING ADJUSTING
SHIM ..................................................................107
MAINSHAFT REAR BEARING ADJUSTING
SHIM ..................................................................107
REVERSE IDLER GEAR ADJUSTING SHIM ....107
6TH MAIN GEAR ADJUSTING SHIM ................107
Available Shims ....................................................108
BEARING PRELOAD .........................................108
DIFFERENTIAL SIDE BEARING ADJUSTING
SHIM(S) .............................................................108

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NISSAN X-TRAIL 2005 Service Repair Manual PRECAUTIONS
MT-3
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PRECAUTIONSPFP:00001
Service Notice or PrecautionsECS008BM
Do not reuse transaxle oil, once it has been drained.
Check oil level or replace oil with vehi

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NISSAN X-TRAIL 2005 Service Repair Manual MT-4
PREPARATION

PREPARATIONPFP:00002
Special Service ToolsECS008BN
Tool number
Tool nameDescription
KV381054S0
Puller
Removing differential side bearing outer
race
Removing mainshaft front beari

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