2005 NISSAN NAVARA Repair Workshop Manual

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Page 1537 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual WHEEL HUB
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WHEEL HUBPFP:43202
On-Vehicle Inspection and ServiceEDS003I7
Make sure the mounting conditions (looseness, backlash) of each component and component status

Page 1538 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual FAX-6
WHEEL HUB
3. Put alignment mark on disc rotor and wheel hub and bearing
assembly, then remove disc rotor.
— For 4WD models —
lRemove cotter pin, then remove lock nut from drive shaft. Refer

Page 1539 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual DRIVE SHAFT
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DRIVE SHAFTPFP:39100
Removal and InstallationEDS003I9
REMOVAL
1. Remove wheel.
2. Remove ABS sensor harness from mount on knuckle, then disconnect ABS sen

Page 1540 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual FAX-8
DRIVE SHAFT
INSTALLATION
Installation is in the reverse order of removal.
lWhen installing drive shaft onto front final drive, use Tool to pre-
vent damage to the oil seal while inserting drive

Page 1541 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual DRIVE SHAFT
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4. Put match marks on shaft and spider assembly.
CAUTION:
Use paint or similar substance for alignment marks. Do not
scratch the surface.
5. Remove snap r

DRIVE SHAFT
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4. Put match marks on shaft and spider assembly.
CAUTION:
Use paint or similar substance for alignment marks. Do not
scratch the surface.
5. Remove snap ring. Remove spider assembly from shaft.
6. Remove boot from shaft.
Wheel Side
1. Mount the drive shaft in a vise.
CAUTION:
When mounting the drive shaft in a vise, use copper or aluminum plates between the vise and the
drive shaft.
2. Remove the boot bands and slide the boot back.
3. Screw a sliding hammer or suitable tool into threaded part of
joint sub-assembly. Pull joint sub-assembly out of drive shaft as
shown.
NOTE:
Align the sliding hammer and drive shaft and remove the joint
sub-assembly by pulling directly.
CAUTION:
lIf the joint sub-assembly cannot be removed after five or
more unsuccessful attempts, replace the entire drive
shaft assembly.
lJoint sub-assembly cannot be disassembled. Do not
attempt to disassemble it.
4. Remove boot from the drive shaft.
5. Remove circlip from the drive shaft.
6. While rotating the ball cage, clean the old grease off of the joint sub-assembly using paper towels.
INSPECTION AFTER DISASSEMBLY
Shaft
lReplace the shaft if there is any bending, cracking, or other damage.
Joint Sub-assembly
lCheck for any rough rotation or unusual axial looseness.
lClean any foreign material from inside the joint sub-assembly.
lCheck for any compression scars, cracks, or fractures.
CAUTION:
lIf any irregular conditions are found in the joint sub-assembly components, replace the entire
joint sub-assembly.
lJoint sub-assembly can not be disassembled. Do not attempt to disassemble it.
Housing
NOTE:
Housing, ball cage, steel ball, and inner race are in a set.
lCheck for any compression scars, cracks, fractures, or unusual wear on the ball rolling surface.
lCheck for any deformation of the boot installation components.
Ball Cage
lCheck the sliding surface for any compression scars, cracks, or fractures of sliding surface.
Steel Ball
lCheck for any compression scars, cracks, fractures, or unusual wear.
SDIA0594E
SDIA0606E

Page 1542 of 3171

$NISSAN NAVARA 2005 Repair Workshop Manual FAX-10 DRIVE SHAFT Inner Race lCheck the ball sliding surface for any compression scars, cracks, or fractures. lCheck for any damage to the serrated part. ASSEMBLY Final Drive Side 1. Wrap the serrate$

Page 1543 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual DRIVE SHAFT
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8. Install the boot securely into the grooves (indicated by * marks)
as shown.
CAUTION:
If there is grease on boot mounting surfaces (indicated by *
mark

Page 1544 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual FAX-12
DRIVE SHAFT
13. Install circlip and dust cover to housing.
NOTE:
Do not reuse circlip and dust cover.
Wheel Side
1. Insert the Genuine NISSAN Grease or equivalent, into the joint
sub-assembly s

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