2005 NISSAN NAVARA Repair Workshop Manual

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Page 1545 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual DRIVE SHAFT
FAX-13
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lDo not contact inside surface of boot with the tip of the screwdriver.
8. Secure small end of the boot using a new boot band and a boot
band crimping to

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NISSAN NAVARA 2005 Repair Workshop Manual FAX-14
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
PFP:00030
Wheel BearingEDS003IB
Drive ShaftEDS003IC
Wheel bearing axial end play 0.05 mm (0.002 in) or less
Wheel Sid

Page 1547 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual FFD-1
FRONT FINAL DRIVE
D DRIVELINE/AXLE
CONTENTS
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SECTIONFFD
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FFD
FRONT FINAL DRIVE
PRECAUTIONS .......................................................... 2
Service Notice or Pr

FFD-1
FRONT FINAL DRIVE
D DRIVELINE/AXLE
CONTENTS
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SECTIONFFD
A
B
FFD
FRONT FINAL DRIVE
PRECAUTIONS .......................................................... 2
Service Notice or Precautions .................................. 2
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 5
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 6
NVH Troubleshooting Chart ..................................... 6
DESCRIPTION ............................................................ 7
Cross-Sectional View ............................................... 7
DIFFERENTIAL GEAR OIL ........................................ 8
Changing Differential Gear Oil ................................. 8
DRAINING ............................................................. 8
FILLING ................................................................. 8
Checking Differential Gear Oil .................................. 8
OIL LEAKAGE AND OIL LEVEL ........................... 8
FRONT OIL SEAL ...................................................... 9
Removal and Installation .......................................... 9
IDENTIFICATION STAMP OF REPLACEMENT
FREQUENCY OF FRONT OIL SEAL ................... 9
REMOVAL ............................................................. 9
INSTALLATION .................................................... 11
SIDE OIL SEAL ........................................................ 13
Removal and Installation ........................................ 13
REMOVAL ........................................................... 13
INSTALLATION ................................................... 13REAR COVER GASKET ........................................... 14
Removal and Installation ........................................ 14
REMOVAL ........................................................... 14
INSTALLATION ................................................... 14
FRONT FINAL DRIVE ASSEMBLY .......................... 15
Removal and Installation ........................................ 15
REMOVAL ........................................................... 15
INSTALLATION ................................................... 16
Disassembly and Assembly .................................... 17
COMPONENTS ................................................... 17
ASSEMBLY INSPECTION AND ADJUSTMENT... 18
DISASSEMBLY ................................................... 21
INSPECTION AFTER DISASSEMBLY ................ 26
ADJUSTMENT AND SELECTION ADJUSTING
WASHERS .......................................................... 27
ASSEMBLY ......................................................... 28
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 37
General Specifications ............................................ 37
Inspection and Adjustment ..................................... 37
DRIVE GEAR RUNOUT ...................................... 37
DIFFERENTIAL SIDE GEAR CLEARANCE ....... 37
PRELOAD TORQUE ........................................... 37
BACKLASH ......................................................... 37
COMPANION FLANGE RUNOUT ....................... 37
SELECTIVE PARTS ............................................ 37

Page 1548 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual FFD-2
PRECAUTIONS
PRECAUTIONS
PFP:00001
ServiceNoticeorPrecautionsEDS0034W
lBefore starting diagnosis of the vehicle, understand the symptoms well. Perform correct and systematic
operations.
lCheck fo

Page 1549 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual PREPARATION
FFD-3
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PREPARATIONPFP:00002
Special Service ToolsEDS0034X
Tool number
Tool nameDescription
KV381054S0
PullerRemoving front oil seal
ST30720000
Drift
a: 77 mm (3.0

Page 1550 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual FFD-4
PREPARATION
ST30031000
ReplacerRemoving pinion rear bearing inner race
ST30611000
Drift barInstalling pinion rear bearing outer race (Use
with ST30613000)
ST30613000
Drift
a: 72 mm (2.83 in) dia

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NISSAN NAVARA 2005 Repair Workshop Manual PREPARATION
FFD-5
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Commercial Service ToolsEDS0034Y
ST33230000
Drift
a: 51 mm (2.01 in) dia.
b: 41 mm (1.61 in) dia.
c: 28 mm (1.10 in) dia.Installing side bearing inner race

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NISSAN NAVARA 2005 Repair Workshop Manual FFD-6
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
PFP:00003
NVH Troubleshooting ChartEDS0034Z
Use the chart below to help you find the cau

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