Page 705 of 3171

DOOR
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2. Disconnect the front door harness connector.
3. Grommet is pulled out, and the front door harness is pulled out.
4. Remove the mounting bolts of the check link on the vehicle.
5. Remove the door-side hinge mounting nuts, and the remove the
door assembly.
INSTALLATION
Install in the reverse order of removal.
Removal and Installation of Rear Door (King Cab)EIS00BQ2
CAUTION:
lWhen removing and installing the rear door assembly, support the door with a jack and cloth to
protect the door and body.
lWhen removing and installing rear door assembly, be sure to carry out the fitting adjustment
REfer toBL-117, "
Fitting Adjustment (King Cab)".
lCheck the hinge rotating part for poor lubrication. If necessary, apply “body grease”.
lAfter installing, apply touch-up paint (the body color) onto the head of the hinge mounting nuts.
lOperate with two workers, because of its heavy weight.
lAfter installing, check operation.
REMOVAL
1. Fully open the rear door.
2. Remove the rear door finisher. Refer toEI-32, "
REAR DOOR - KING CAB".
3. Remove the rear door screen. Refer toGW-38, "
Removal and Installation".
MIIB0655E
: 14.7 N·m (1.5 kg-m, 11 ft-lb)
LIIA1726E
: 24.5 N·m (2.5 kg-m, 18 ft-lb)
LIIA1727E
Page 706 of 3171
BL-122
DOOR
4. Disconnect the rear door harness connector.
5. Grommet is pulled out, and the rear door harness connector is
pulled out.
6. Remove the mounting bolts of the rear door check link of the
vehicle.
7. Remove the rear door hinge mounting nuts, and remove the rear
door assembly.
INSTALLATION
Install in the reverse order of removal.
MIIB0923E
MIIB0924E
: 14.7 N·m (1.5 kg-m, 11 ft-lb)
MIIB0928E
: 24.5 N·m (2.5 kg-m, 18 ft-lb)
MIIB0929E
Page 707 of 3171

DOOR
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Removal and Installation of Rear Door (Double Cab)EIS00DUN
CAUTION:
lWhen removing and installing the rear door assembly, support the door with a jack and cloth to
protect the door and body.
lWhen removing and installing rear door assembly, be sure to carry out the fitting adjustment
REfer toBL-119, "
Fitting Adjustment (Double Cab)".
lCheck the hinge rotating part for poor lubrication. If necessary, apply “body grease”.
lAfter installing, apply touch-up paint (the body color) onto the head of the hinge mounting nuts.
lOperate with two workers, because of its heavy weight.
lAfter installing, check operation.
REMOVAL
1. Remove the center pillar lower finisher. Refer toEI-33, "BODY SIDE TRIM".
2. Disconnect the rear door harness connector.
3. Grommet is pulled out, and the rear door harness is pulled out.
4. Remove the mounting bolts of the check link on the vehicle.
5. Remove the door-side hinge mounting nuts, and the remove the
door assembly.
INSTALLATION
Install in the reverse order of removal.
MIIB0656E
: 14.7 N·m (1.5 kg-m, 11 ft-lb)
LIIA1726E
: 24.5 N·m (2.5 kg-m, 18 ft-lb)
LIIA1727E
Page 708 of 3171
BL-124
DOOR
Removal and Installation of Door Weather-strip (King Cab)
EIS00BQ6
REMOVAL
CAUTION:
After removal, do not pull strongly on the weather-strip.
Remove the weather-strip clips, and remove weather strip.
INSTALLATION
Install in the reverse order of removal.
1. Front door outer 2. Front door weather-strip 3. Rear door outer
4. Rear door weather-strip 5. Sill outer 6. Body side outer
MIIB0921E
Page 709 of 3171
DOOR
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Removal and Installation of Door Weather-strip (Double Cab)EIS00DWU
REMOVAL
CAUTION:
After removal, do not pull strongly on the weather-strip.
Remove the weather-strip clips, and remove weather-strip.
INSTALLATION
Install in the reverse order of removal.
1. Front door outer 2. Front door weather-strip 3. Rear door outer
4. Rear door weather-strip 5. Sill outer 6. Body side outer
MIIB0646E
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BL-126
FRONT DOOR LOCK
FRONT DOOR LOCK
PFP:80502
Removal and InstallationEIS00B6B
REMOVAL
1. Remove the front door finisher. Refer toEI-30, "FRONT DOOR".
2. Fully close the front door window.
3. Remove the front door sealing screen.
NOTE:
If sealing screen is reused, cut butyl-tape in a way that leaves it on the sealing screen.
4. Remove the lower sash (rear). Refer toGW-35, "
Removal and Installation".
5. Remove the inside handle assembly.
6. Disconnect the inside handle knob cable from the back side of
the inside handle in order of (1) and (2).
CAUTION:
During removal and installation, work so as not to bend the
ends of the inside handle.
1. Grommet 2. Front door striker 3. Door lock assembly
4. Outside handle cable 5. Inside handle assembly 6. Inside handle cable
7. Key cylinder rod (Driver side only) 8. Door key cylinder 9. Outside handle bracket
10. Front gasket 11. Outside handle 12. Outside handle escutcheon
13. Rear gasket 14. TORX bolt
MIIB0937E
MIIB0636E
Page 711 of 3171
FRONT DOOR LOCK
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7. Remove the door side grommet, and remove the outside handle
bracket bolt from grommet hole.
CAUTION:
Do not forcibly remove the TORX bolt.
8. Reach to separate the key cylinder rod and outside handle rod connection (on the handle). If no door key
cylinder is found, go to 10.
9. Remove the door side grommet, and door key cylinder is
decomposed into (1) and (2).
10. While pulling the outside handle, remove the door key cylinder
assembly in order of (1) and (2).
11. While pulling outside handle, slide toward rear of vehicle to
remove the outside handle in order of (1) and (2).: 6.1 N·m (0.63 kg-m, 54.0 in-lb)
MIIB0630E
MIIB0664E
MIIB0631E
MIIB0632E
Page 712 of 3171
BL-128
FRONT DOOR LOCK
12. Remove the front gasket and rear gasket.
13. Remove the TORX bolts (T30), remove the door lock assembly.
14. While pulling outside handle bracket, slide toward rear of vehicle
to remove the outside handle bracket and door lock assembly.
15. Disconnect the door lock actuator connector.
16. Reach in to separate the key cylinder rod and outside handle
cable connection.
MIIB0559E
: 5.8 N·m (0.60 kg-m, 51.4 in-lb)
MIIB0633E
MIIB0634E
PIIB2878J