2005 NISSAN NAVARA Repair Workshop Manual

radio controls water pump set clock oil filter fuse box rear entertainment

Page 865 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual CL-1
CLUTCH
C TRANSMISSION/TRANSAXLE
CONTENTS
D
E
F
G
H
I
J
K
L
M
SECTIONCL
A
B
CL
CLUTCH
PRECAUTIONS .......................................................... 2
Service Notice or Precautions .......

CL-1
CLUTCH
C TRANSMISSION/TRANSAXLE
CONTENTS
D
E
F
G
H
I
J
K
L
M
SECTIONCL
A
B
CL
CLUTCH
PRECAUTIONS .......................................................... 2
Service Notice or Precautions .................................. 2
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 3
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 5
NVH Troubleshooting Chart ..................................... 5
CLUTCH PEDAL ........................................................ 6
On-Vehicle Inspection and Adjustment .................... 6
Removal and Installation .......................................... 7
COMPONENTS .................................................... 7
REMOVAL ............................................................. 7
INSPECTION AFTER REMOVAL ......................... 7
INSTALLATION ..................................................... 7
CLUTCH FLUID .......................................................... 8
Air Bleeding Procedure ............................................ 8
CLUTCH MASTER CYLINDER .................................. 9
Components ............................................................. 9
Removal and Installation .......................................... 9
REMOVAL ............................................................. 9
INSTALLATION ..................................................... 9
Disassembly and Assembly ................................... 10
DISASSEMBLY ................................................... 10
INSPECTION AFTER DISASSEMBLY ............... 10
ASSEMBLY ......................................................... 10
OPERATING CYLINDER ...........................................11
Components ............................................................ 11
Removal and Installation ......................................... 11REMOVAL ........................................................... 11
INSTALLATION ................................................... 12
Disassembly and Assembly .................................... 12
DISASSEMBLY ................................................... 12
INSPECTION AFTER DISASSEMBLY ................ 12
ASSEMBLY ......................................................... 12
CLUTCH PIPING ....................................................... 13
Removal and Installation ........................................ 13
CLUTCH RELEASE MECHANISM ........................... 14
Removal and Installation ........................................ 14
COMPONENTS ................................................... 14
REMOVAL ........................................................... 14
INSPECTION AFTER REMOVAL ....................... 15
INSTALLATION ................................................... 15
CLUTCH DISC, CLUTCH COVER AND FLYWHEEL... 17
Removal and Installation ........................................ 17
COMPONENTS ................................................... 17
REMOVAL ........................................................... 17
INSPECTION AND ADJUSTMENT AFTER
REMOVAL ........................................................... 17
INSTALLATION ................................................... 18
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 20
Clutch Control System ............................................ 20
Clutch Master Cylinder ........................................... 20
Clutch Operating Cylinder ...................................... 20
Clutch Disc ............................................................. 20
Clutch Cover ........................................................... 20
Clutch Pedal ........................................................... 20

Page 866 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual CL-2
PRECAUTIONS
PRECAUTIONS
PFP:00001
ServiceNoticeorPrecautionsECS00ICC
lRecommended clutch fluid is brake fluid “DOT 3” or “DOT 4”. Refer toMA-14, "RECOMMENDED FLUIDS
AND LUBRICANTS".
lDo n

Page 867 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual PREPARATION
CL-3
D
E
F
G
H
I
J
K
L
MA
B
CL
PREPARATIONPFP:00002
Special Service ToolsECS00ICD
Commercial Service ToolsECS00ICE
Tool number
Tool nameDescription
KV30101400
Drift
a: 51 mm (2.01 in) dia.

Page 868 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual CL-4
PREPARATION
Flare nut torque wrench
a: 14 mm (0.55 in)Removing and installing clutch piping (For
LHD models)
PullerRemoving release bearing Tool nameDescription
S-NT406
NT077

Page 869 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
CL-5
D
E
F
G
H
I
J
K
L
MA
B
CL
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartECS00ICF
Use the chart below

Page 870 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual CL-6
CLUTCH PEDAL
CLUTCH PEDAL
PFP:46540
On-Vehicle Inspection and AdjustmentECS00ICG
1. Make sure that clevis pin floats freely in the bore of clutch pedal.
It should not be bound by clevis or clutch

Page 871 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual CLUTCH PEDAL
CL-7
D
E
F
G
H
I
J
K
L
MA
B
CL
Removal and InstallationECS00ICH
COMPONENTS
REMOVAL
1. Disconnect clutch interlock switch and ASCD clutch switch (with ASCD) harness connectors.
2. Remove s

Page 872 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual CL-8
CLUTCH FLUID
CLUTCH FLUID
PFP:00017
Air Bleeding ProcedureECS00ICI
NOTE:
Do not use a vacuum assist or any other type of power bleeder on this system. Use of a vacuum assist or
power bleeder will

Load next 8 pages

Page: < prev 1-10 ... 833-840 841-848 849-856 857-864 865-872 873-880 881-888 889-896 897-904 ... 3176 next >

tire pressure reset automatic transmission fluid fuse chart parking sensors cruise control wheel bolts