2005 NISSAN NAVARA Repair Workshop Manual

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NISSAN NAVARA 2005  Repair Workshop Manual MT-44
TRANSMISSION ASSEMBLY
ASSEMBLY
Gear Components
1. Install 5th-6th synchronizer hub assembly according to the following.
a. Install 5th-6th coupling sleeve to 5th-6th synchronizer hub.
CAUTION:
l

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NISSAN NAVARA 2005  Repair Workshop Manual TRANSMISSION ASSEMBLY
MT-45
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c. Press in 5th-6th synchronizer hub assembly, 6th baulk ring, 6th
main gear and 6th needle bearing using the inserter.
CAUTION:
lApply gear oil t

Page 2363 of 3171

NISSAN NAVARA 2005  Repair Workshop Manual MT-46
TRANSMISSION ASSEMBLY
lBe careful with the orientation 1st-2nd synchronizer hub.
b. Install spread springs and shifting inserts to 1st-2nd synchro-
nizer hub.
CAUTION:
lDo not install spread spr

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NISSAN NAVARA 2005  Repair Workshop Manual TRANSMISSION ASSEMBLY
MT-47
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MT
NOTE:
1st outer baulk ring has three spaces that three gear tooth is
missing and 2nd outer baulk ring has three spaces that two gear
teeth are mis

Page 2365 of 3171

NISSAN NAVARA 2005  Repair Workshop Manual MT-48
TRANSMISSION ASSEMBLY
7. Install 3rd-4th main spacer to mainshaft.
8. Press in 4th main gear using the inserter.
CAUTION:
Be careful with the orientation 4th main gear.
9. Press in mainshaft bea

Page 2366 of 3171

NISSAN NAVARA 2005  Repair Workshop Manual TRANSMISSION ASSEMBLY
MT-49
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lBe careful with the orientation 3rd-4th coupling sleeve.
b. Install spread springs and shifting inserts to 3rd-4th synchro-
nizer hub.
CAUTION:
l

Page 2367 of 3171

NISSAN NAVARA 2005  Repair Workshop Manual MT-50
TRANSMISSION ASSEMBLY
13. Press in 4th counter gear thrust washer, 4th gear bushing, 4th
needle bearing, 4th counter gear, 4th outer baulk ring, 4th syn-
chronizer cone and 4th inner baulk ring

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NISSAN NAVARA 2005  Repair Workshop Manual TRANSMISSION ASSEMBLY
MT-51
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b. Selectandinstallasnapringtomaindrivegearbearingsothat
the end play comes within the standard value. Refer toMT-68,
"Snap Rings".
CAUTION:
Do no