2005 NISSAN NAVARA Repair Workshop Manual

Page 3081 of 3171

NISSAN NAVARA 2005  Repair Workshop Manual TF-114
TRANSFER ASSEMBLY
DISASSEMBLY
1. Remove the drain plug and filler plug.
2. Remove the transfer control device from the rear case.
3. Remove the O-ring from the transfer control device.
4. Remov

Page 3082 of 3171

NISSAN NAVARA 2005  Repair Workshop Manual TRANSFER ASSEMBLY
TF-115
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7. Remove the front oil seal from the front case, using Tool.
CAUTION:
Do not damage front case or front drive shaft.
8. Remove the 4LO switch [gray

Page 3083 of 3171

NISSAN NAVARA 2005  Repair Workshop Manual TF-116
TRANSFER ASSEMBLY
12. Remove the rear oil seal from the rear case, using Tool.
CAUTION:
Do not damage rear case or mainshaft.
13. Remove the input oil seal from the front case, using suitable
t

Page 3084 of 3171

NISSAN NAVARA 2005  Repair Workshop Manual TRANSFER ASSEMBLY
TF-117
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18. Remove the snap ring from the mainshaft, using suitable tool.
19. Remove the mainshaft rear bearing from the mainshaft, using
suitable tool.
20.

Page 3085 of 3171

NISSAN NAVARA 2005  Repair Workshop Manual TF-118
TRANSFER ASSEMBLY
27. Remove the drive chain together with the sprocket and front
drive shaft from the front case.
28. Remove the mainshaft from the sun gear assembly.
29. Remove the L-H shift

Page 3086 of 3171

NISSAN NAVARA 2005  Repair Workshop Manual TRANSFER ASSEMBLY
TF-119
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35. Remove the snap ring from the front case.
36. Remove the input bearing from the front case, using Tool.
37. Remove the baffle plate from the fron

Page 3087 of 3171

NISSAN NAVARA 2005  Repair Workshop Manual TF-120
TRANSFER ASSEMBLY
Sleeve
Check the items below. If necessary, replace them with new ones.
lDamage and excessive wear of the contact surfaces of the
sprocket, mainshaft and sleeve.
lSleeve must

Page 3088 of 3171

NISSAN NAVARA 2005  Repair Workshop Manual TRANSFER ASSEMBLY
TF-121
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2. Install the baffle plate to the front case. Tighten the bolt to the
specified torque. Refer toTF-112, "
COMPONENTS".
CAUTION:
Install baffle plate