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ON-VEHICLE SERVICE
AT-241
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Installation
CAUTION:
After completing installation, check A/T fluid leakage, A/T fluid level and A/T position. Refer toAT- 1 2 ,
"Checking A/T Fluid",AT- 2 11 , "Checking of A/T Position".
1. Install revolution sensor in transmission case. Tighten a neces-
sary bolt for revolution sensor with specified torque. Refer toAT-
238, "REMOVAL AND INSTALLATION".
CAUTION:
lDo not subject it to impact by dropping or hitting it.
lDo not disassemble.
lDo not allow metal filings, etc., to get on the sensor's
front edge magnetic area.
lDo not place in an area affected by magnetism.
2. Connect revolution sensor connector.
3. Securely fasten revolution sensor harness with clips.
4. Apply Anaerobic Liquid Gasket (Loctite 518) or equivalent to
rear extension assembly as shown in the figure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from the transmission case and rear extension assembly
mounting surfaces.
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AT-242
ON-VEHICLE SERVICE
5. Install rear extension assembly to transmission case. (With nee-
dle bearing.)
CAUTION:
Insert the tip of parking rod between the parking pole and
the parking actuator support when assembling the rear
extension assembly.
6. Tighten rear extension assembly bolts to the specified torque.
Refer toAT- 2 3 8 , "
Components".
lSelf-sealing bolt (1)
:Bolt(10)
7. Install A/T cross member. Refer toAT- 2 4 7 , "
Removal and Instal-
lation".
8. Install oil pan to transmission case.
a. Install oil pan gasket to oil pan.
CAUTION:
lDo not reuse oil pan gasket.
lInstall it in the direction to align hole positions.
lCompletely remove all moisture, oil and old gasket, etc. from oil pan gasket mounting surface.
b. Install oil pan (with oil pan gasket) to transmission case.
CAUTION:
lInstall it so that drain plug comes to the position as
shown in the figure.
lBe careful not to pinch harnesses.
lCompletely remove all moisture, oil and old gasket, etc.
from oil pan mounting surface.
c. Tighten oil pan mounting bolts to the specified torque in numeri-
cal order shown in the figure after temporarily tightening them.
Tighten necessary oil pan mounting bolts with specified torque.
Refer toAT- 2 3 8 , "
Components".
CAUTION:
Do not reuse oil pan mounting bolts.
9. Install drain plug gasket and drain plug to oil pan, and then
tighten drain plug to the specified torque. Refer toAT-238,
"Components".
CAUTION:
Do not reuse drain plug gasket.
10. Install control cable to A/T assembly. Refer toAT- 2 1 0 , "
Control Cable Removal and Installation".
11. Install rear propeller shaft. Refer toPR-8, "
Removal and Installation".
12. Pour ATF into A/T assembly. Refer toAT-11, "
Changing A/T Fluid".
13. Connect the battery cable to the negative terminal.
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AIR BREATHER HOSE
AT-243
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AIR BREATHER HOSEPFP:31098
Removal and InstallationECS00GVO
Refer to the figure below for A/T air breather hose removal and installation procedure.
CAUTION:
lWhen installing A/T air breather hose, do not to crush or block by folding or bending the hose.
lWhen inserting A/T air breather hose to air breather tube, be sure to insert it fully until its end
reaches the tube bend portion.
lInstall A/T air breather hose to air breather tube so that the paint mark is facing upward.
lEnsure clips are securely installed to brackets when installing A/T air breather hose to brackets.
lInstall A/T air breather hose (1) to A/T breather tube bracket
(2) so that the paint mark (A) is facing upward as shown in
the figure.
NOTE:
lThe paint mark (A) on A/T air breather hose (1) indicates
“1”.
lThe paint mark (A) on transfer control device air breather
hose (3) indicates “2”.
lThe paint mark (A) on transfer air breather hose (4) indi-
cates “3”.
1. Air breather tube bracket 2. Clip 3. Bracket
4. A/T air breather hose 5. Air breather tube
A. Paint mark
Refer to GI section to make sure icons (symbol marks) in the figure. Refer toGI-10, "
Components".
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AT-244
A/T FLUID COOLER
A/T FLUID COOLER
PFP:21600
Removal and InstallationECS00G56
COMPONENTS
REMOVAL
1. Remove front bumper. Refer toEI-15, "Removal and Installation".
2. Remove A/T fluid cooler hose (upper) and A/T fluid cooler hose
(lower) from A/T fluid cooler.
1. Radiator core support lower 2. Hose clamp 3. A/T fluid cooler hose (fluid cooler
tube to A/T)
4. Fluid cooler tube 5. A/T fluid cooler hose (lower) 6. A/T fluid cooler hose (upper)
7. A/T fluid cooler hose (radiator to
fluid cooler tube)8. A/T fluid cooler 9. Radiator
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A/T FLUID COOLER
AT-245
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3. Pull A/T fluid cooler (1) toward the front of the vehicle to release
from radiator core support lower (2), and then slide A/T fluid
cooler (1) downward to remove radiator (3).
INSTALLATION
CAUTION:
After completing installation, check for A/T fluid leakage and fluid level. Refer toAT-12, "
Checking A/T
Fluid".
Note the following, and install in the reverse order of removal.
*: Refer to the illustrations for the specific position each hose clamp tab.
lThe illustrations indicate the view from the hose ends.
lWhen installing hose clamps center line of each clamp tab
should be positioned as shown in the figure.
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Hose name Hose end Paint mark Position of hose clamp*
A/T fluid cooler hose (fluid cooler
tube to A/T)A/T side Facing upward A
Fluid cooler tube side Facing to the right of the vehicle B
A/T fluid cooler hose (lower)A/T fluid cooler side Facing upward B
Fluid cooler tube side Facing upward C
A/T fluid cooler hose (upper)A/T fluid cooler side Facing upward B
Fluid cooler tube side Facing upward A
A/T fluid cooler hose (radiator to fluid
cooler tube)Radiator side Facing upward D
Fluid cooler tube side Facing upward E
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AT-246
A/T FLUID COOLER
lSet hose clamps at 5 - 9 mm (0.20 - 0.35 in) from the edge of A/
T fluid cooler hose.
lHose clamp should not interfere with the bulge of A/T fluid
cooler tube.
lInsert A/T fluid cooler hose (1) 30 - 33 mm (1.18 - 1.30 in) from
the end of A/T fluid cooler tube (2).Distance “A”: 5 - 9 mm (0.20 - 0.35 in)
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Distance “A”: 30 - 33 mm (1.18 - 1.30 in)
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TRANSMISSION ASSEMBLY
AT-247
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TRANSMISSION ASSEMBLYPFP:31020
Removal and InstallationECS00HR4
COMPONENTS
2WD models
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1. Self-sealing bolt 2. Engine mounting insulator (rear) 3. A/T cross member
4. Copper washer 5. Fluid cooler tube 6. Bracket
7. Front cross member 8. A/T assembly 9. O-ring
10. A/T fluid charging pipe 11. A/T fluid level gauge
Refer to GI section to make sure icons (symbol marks) in the figure. Refer toGI-10, "
Components".
: For tightening torque, refer toAT- 2 5 0 , "
INSTALLATION".
Page 256 of 3171

AT-248
TRANSMISSION ASSEMBLY
4WD models
REMOVAL
CAUTION:
When removing A/T assembly from engine, first remove the crankshaft position sensor (POS) from A/
T assembly.
1. Disconnect the battery cable from the negative terminal.
2. Remove engine cover. Refer toEM-20, "
INTAKE MANIFOLD".
3. Remove A/T fluid level gauge.
4. Remove crankshaft position sensor (POS) from the A/T assem-
bly.
CAUTION:
lDo not subject it to impact by dropping or hitting it.
lDo not disassemble.
lDo not allow metal filings, etc., to get on the sensor's
front edge magnetic area.
lDo not place in an area affected by magnetism.
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1. Self-sealing bolt 2. Engine mounting insulator (rear) 3. A/T cross member
4. Copper washer 5. Fluid cooler tube 6. Front cross member
7. Bracket 8. A/T assembly 9. O-ring
10. A/T fluid charging pipe 11. A/T fluid level gauge
Refer to GI section to make sure icons (symbol marks) in the figure. Refer toGI-10, "
Components".
: For tightening torque, refer toAT-250, "
INSTALLATION".
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