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REPAIR FOR COMPONENT PARTS
AT-297
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High and Low Reverse Clutch Retaining Plate and Driven Plates
lCheck facing for burns, cracks or damage.
ASSEMBLY
1. Install driven plates, drive plates and retaining plate in high and
low reverse clutch drum.
lSnap ring (1)
lRetaining plate (2)
lDrive plate (3)
lDriven plate (4)
lDrive plate/Driven plate: 4/4
CAUTION:
Take care with order of plates.
2. Install snap ring in high and low reverse clutch drum using a flat-
bladed screwdriver.
3. Install bearing race to high and low reverse clutch drum.
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AT-298
REPAIR FOR COMPONENT PARTS
Direct Clutch
ECS00G3K
COMPONENTS
DISASSEMBLY
1. Remove snap rings from direct clutch drum using a flat-bladed
screwdriver.
2. Remove retaining plate, drive plates and driven plates from
direct clutch drum.
INSPECTION
lCheck the following, and replace direct clutch assembly if necessary.
Direct Clutch Snap Rings
lCheck for deformation, fatigue or damage.
Direct Clutch Drive Plates
lCheck facing for burns, cracks or damage.
Direct Clutch Retaining Plate and Driven Plates
lCheck facing for burns, cracks or damage.
1. Direct clutch drum 2. Driven plate 3. Retaining plate
4. Snap ring 5. Drive plate
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REPAIR FOR COMPONENT PARTS
AT-299
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ASSEMBLY
1. Install driven plates, drive plates and retaining plate in direct
clutch drum.
CAUTION:
Take care with order of plates.
2. Install snap rings in direct clutch drum using a flat-bladed screw-
driver.
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AT-300
ASSEMBLY
ASSEMBLY
PFP:00000
Assembly (1)ECS00G3L
1. As shown in the figure, use a drift [commercial service tool: 22
mm (0.87 in) dia.] to drive manual shaft oil seals into transmis-
sion case until it is flush.
CAUTION:
lApply ATF to manual shaft oil seals.
lDo not reuse manual shaft oil seals.
2. Install detent spring and spacer to transmission case and then
tighten mounting dolts to the specified torque. Refer toAT-251,
"Components".
3. Install manual shaft to transmission case.
4. Install parking rod to manual plate.
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ASSEMBLY
AT-301
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5. Install manual plate (with parking rod) to manual shaft.
6. Install retaining pin into manual plate and manual shaft.
a. Fit pinhole of manual plate to pinhole of manual shaft with a pin
punch.
b. Tap retaining pin into manual plate using a hammer.
CAUTION:
Drive retaining pin to 2±0.5 mm (0.08±0.020 in) over manual
plate.
7. Install retaining pin into transmission case and manual shaft.
a. Fit pinhole of transmission case to pinhole of manual shaft with
a pin punch.
b. Tap retaining pin into the transmission case using a hammer.
CAUTION:
Drive retaining pin to 5±1mm(0.20±0.04 in) over transmis-
sion case.
8. Install O-rings to servo assembly.
9. Install return spring to servo assembly.
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AT-302
ASSEMBLY
10. Install servo assembly in transmission case.
11. Install snap ring to transmission case using pair of snap ring pli-
ers.
12. Install D-rings in reverse brake piston.
13. Install reverse brake piston in transmission case.
14. Install needle bearing to drum support edge surface.
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ASSEMBLY
AT-303
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15. Install seal rings to drum support.
16. Install return spring and spring retainer in transmission case.
17. Set the SST on spring retainer and install snap ring (fixing spring
retainer) in transmission case while compressing return spring.
CAUTION:
Securely assemble them using a flat-bladed screwdriver so
that snap ring tension is slightly weak.
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AT-304
ASSEMBLY
18. Install reverse brake dish plate, drive plates and driven plates in
transmission case.
CAUTION:
Take care with order and direction of plates.
19. Assemble N-spring.
20. Install reverse brake retaining plate in transmission case.
21. Install snap ring in transmission case.
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