Page 3097 of 3171

TF-130
PLANETARY CARRIER
6. Remove the metal bushing from the sun gear, using Tools.
INSPECTION AFTER DISASSEMBLY
Bearing
Check the bearing for damage and rough rotation. If necessary,
replace the bearing with a new one.
Planetary Carrier
lMeasure the end play of each pinion gear. If it is out of specifica-
tion, replace the planetary carrier assembly with new one.
lCheck the working face of each gear and bearing for damage,
burrs, partial wear, dents and other abnormality. If any is found,
replace the planetary carrier assembly with a new one.
Sun Gear
lCheck if the oil passage of the sun gear assembly is clogged.
For this, try to pass a 3.6 mm (0.142 in) dia. wire through the oil
passage as shown.
lCheck the sliding and contact surface of each gear and bearing
for damage, burrs, partial wear, dents and other abnormality. If
any is found, replace the sun gear assembly with a new one.Tool number A: ST33710000
B: ST35325000
C: KV381054S0
SDIA2168E
MTF0041D
Pinion gear end play : 0.1 - 0.7 mm (0.004 - 0.028 in)
PDIA0146E
PDIA0147E
Page 3098 of 3171
PLANETARY CARRIER
TF-131
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Internal Gear
Check the internal gear teeth for damage, partial wear, dents or
other abnormality. If any is found, replace the internal gear with a
new one.
ASSEMBLY
1. Apply ATF to the metal bushing, then install the metal bushing
until it becomes “Dimension A”, using Tool.
CAUTION:
Do not reuse metal bushing.
2. Apply ATF to the needle bearing, then install the needle bearing
until it becomes “Dimension B”, using Tool.
CAUTION:
Do not reuse needle bearing.
3. Install the carrier bearing to the sun gear, using Tools.
PDIA0157E
Dimension A : 7.7 - 8.3mm (0.303 - 0.327in)
Tool number : ST35300000
SDIA3189E
Dimension B : 62.5 - 63.1mm (2.461 - 2.484in)
Tool number : ST33220000
SDIA3190E
Tool number A: ST30720000
B: ST27863000
PDIA0149E
Page 3099 of 3171
TF-132
PLANETARY CARRIER
4. Install the snap ring to the sun gear assembly, using suitable
tool.
CAUTION:
Do not reuse snap ring.
5. Install the sun gear assembly to the planetary carrier assembly.
6. Install the snap ring to the planetary carrier assembly.
CAUTION:
Do not reuse snap ring.
SDIA2353E
SDIA2794E
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FRONT DRIVE SHAFT
TF-133
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FRONT DRIVE SHAFTPFP:39100
Disassembly and AssemblyEDS0032R
DISASSEMBLY
1. Remove the front bearing, using Tools.
2. Remove the rear bearing, using Tools.
INSPECTION AFTER DISASSEMBLY
Front Drive Shaft
Check the items below. If necessary, replace them with new ones.
lDamage, peeling, dent, uneven wear and bending of the shaft.
lExcessive wear, damage and peeling of the gear.
Bearing
Check the bearing for damage and rough rotation. If necessary,
replace the bearing with a new one.Tool number A: ST35300000
B: ST30021000
SDIA2106E
Tool number A: ST33710000
B: ST30021000
PDIA0153E
PDIA0154E
MTF0041D
Page 3101 of 3171
TF-134
FRONT DRIVE SHAFT
ASSEMBLY
1. Install the rear bearing, using Tools.
2. Install the front bearing, using Tools.Tool number A: KV38100500
B: ST30901000
PDIA0155E
Tool number A: KV38100500
B: ST30901000
PDIA0156E
Page 3102 of 3171
SHIFT CONTROL
TF-135
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SHIFT CONTROLPFP:33167
Disassembly and AssemblyEDS0032S
DISASSEMBLY (A/T MODELS)
1. Remove the snap ring.
2. Remove the retaining pin.
3. Remove the drum cam from the control shift rod.
4. Remove the retaining pin from the L-H shift rod.
5. Remove the 2-4 shift bracket.
6. Remove the retaining ring from the 2-4 shift fork, using suitable
tool.
7. Remove the fork guide collar and 2-4 shift fork spring from the 2-
4 shift fork.
DISASSEMBLY (M/T MODELS)
1. Remove the retaining ring from the 2-4 shift fork, using suitable
tool.
2. Remove the fork guide collar and 2-4 shift fork spring from the 2-
4 shift fork.
PDIA0122E
PDIA0125E
WDIA0226E
WDIA0226E
Page 3103 of 3171

TF-136
SHIFT CONTROL
INSPECTION AFTER DISASSEMBLY
Shift Fork
lMeasure the clearance between the shift fork and sleeve. If it is
out of specification, replace it with a new one.
Shift Rod and Fork Components
lCheck the working face of the shift rod and fork for wear, partial
wear, abrasion, bending and other abnormality. If any is found,
replace with a new one.
ASSEMBLY (A/T MODELS)
1. Install clevis pin and shift collar to L-H shift fork after assembling them.
CAUTION:
Use caution when installing L-H shift fork, clevis pin or shift collar.
2. Install clevis pin and shift collar to 2-4 shift bracket after assembling them.
CAUTION:
Use caution when installing 2-4 shift bracket.
3. Install the fork guide collar and 2-4 shift fork spring to the 2-4
shift fork, and then secure it with the retaining ring.
CAUTION:
lDo not reuse retaining ring.
lBe careful with orientation.
4. Install the 2-4shift bracket to the L-H shift rod.
5. Install the retaining pin evenly to the L-H shift rod.
CAUTION:
Do not reuse retaining pin.Standard value
2-4 : Less than 0.46 mm (0.018 in)
L-H : Less than 0.46 mm (0.018 in)
PDIA0134E
PDIA0135E
SDIA3391E
PDIA0125E
Page 3104 of 3171
SHIFT CONTROL
TF-137
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6. Install the drum cam to the control shift rod, and then secure it
with the retaining pin.
CAUTION:
Do not reuse retaining pin.
7. Install the snap ring to the control shift rod.
CAUTION:
Do not reuse snap ring.
ASSEMBLY (M/T MODELS)
1. Install clevis pin and shift collar to L-H shift fork after assembling them.
CAUTION:
Use caution when installing L-H shift fork, clevis pin or shift collar.
2. Install clevis pin and shift collar to 2-4 shift bracket after assembling them.
CAUTION:
Use caution when installing 2-4 shift bracket.
3. Install the fork guide collar and 2-4 shift fork spring to the 2-4
shift fork, and then secure it with the retaining ring.
CAUTION:
lDo not reuse retaining ring.
lBe careful with orientation.
PDIA0122E
SDIA3391E