Page 1529 of 3171
EX-1
EXHAUST SYSTEM
B ENGINE
CONTENTS
C
D
E
F
G
H
I
J
K
L
M
SECTIONEX
A
EX
EXHAUST SYSTEM
EXHAUST SYSTEM ................................................... 2
Checking Exhaust System ....................................... 2Components ............................................................. 2
Removal and Installation .......................................... 3
REMOVAL ............................................................. 3
INSTALLATION ..................................................... 3
INSPECTION AFTER INSTALLATION .................. 3
Page 1530 of 3171
EX-2
EXHAUST SYSTEM
EXHAUST SYSTEM
PFP:20100
Checking Exhaust SystemEBS01E7A
Check exhaust pipes, muffler and mounting for improper attachment,
leaks, cracks, damage or deterioration.
lIf anything is found, repair or replace damaged parts.
ComponentsEBS01F6P
lRefer toGI-10, "Components"for symbol marks in the figure.
SMA211A
1. Mounting rubber 2. Mounting rubber 3. Main muffler
4. Gasket 5. Ground cable 6. Band
7. Washer 8. Tail tube 9. Catalyst
10. Ring gasket 11. Exhaust front tube
A. Do not loosen these nuts. B. To exhaust outlet
PBIC4097E
Page 1531 of 3171

EXHAUST SYSTEM
EX-3
C
D
E
F
G
H
I
J
K
L
MA
EX
Removal and InstallationEBS01E7B
CAUTION:
lBe sure to use genuine exhaust system parts or equivalents which are specially designed for heat
resistance, corrosion resistance and shape.
lPerform the operation with the exhaust system fully cooled down because the system will be hot
just after engine stops.
lBe careful not to cut your hand on the insulator edge.
REMOVAL
Separate each connection as necessary.
CAUTION:
Do not disassemble main muffler at the portion “A” shown in the figure.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
lAlways replace exhaust gaskets and seal bearings with new ones when reassembling.
lIf insulator is badly deformed, repair or replace it. If deposits such as mud pile up on insulator,
remove them.
lWhen installing insulator avoid large gaps or interference between insulator and each exhaust
pipe.
lRemove deposits from the sealing surface of each connection. Connect them securely to avoid
gas leakage.
lTemporarily tighten mounting nuts on the exhaust manifold side and mounting bolts on the vehi-
cle side. Check each part for unusual interference, and then tighten them to the specified torque.
lWhen installing each mounting rubber, avoid twisting or unusual extension in up/down and right/
left directions.
lInstall tail tube to main muffler as follows.
Ta i l t u b e
Install tail tube (3) to main muffler (1) as shown in the figure.
CAUTION:
The emboss (B) of tail tube (3) shall be properly fitted to the slit
(A) of main muffler (1).
INSPECTION AFTER INSTALLATION
lWith the engine running, check exhaust tube joints for gas leakage and unusual noises.
lCheck to ensure that mounting brackets and mounting rubbers are installed properly and free from undue
stress. Improper installation could result in excessive noise and vibration.
2:Band
PBIC3362E
Page 1532 of 3171
Page 1533 of 3171

FAX-1
FRONT AXLE
D DRIVELINE/AXLE
CONTENTS
C
E
F
G
H
I
J
K
L
M
SECTIONFA X
A
B
FA X
FRONT AXLE
PRECAUTIONS .......................................................... 2
Precautions .............................................................. 2
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 3
NOISE, VIBRATION, AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 4
NVH Troubleshooting Chart ..................................... 4
WHEEL HUB .............................................................. 5
On-Vehicle Inspection and Service .......................... 5
WHEEL BEARING INSPECTION ......................... 5
Removal and Installation .......................................... 5
REMOVAL ............................................................. 5
INSPECTION AFTER REMOVAL ......................... 6
INSTALLATION ..................................................... 6DRIVE SHAFT ............................................................. 7
Removal and Installation .......................................... 7
REMOVAL ............................................................. 7
INSPECTION AFTER REMOVAL ......................... 7
INSTALLATION ..................................................... 8
Disassembly and Assembly ...................................... 8
DISASSEMBLY ..................................................... 8
INSPECTION AFTER DISASSEMBLY .................. 9
ASSEMBLY ......................................................... 10
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 14
Wheel Bearing ........................................................ 14
Drive Shaft .............................................................. 14
Page 1534 of 3171
FAX-2
PRECAUTIONS
PRECAUTIONS
PFP:00001
PrecautionsEDS003I3
Observe the following precautions when disassembling and servicing the wheel hub and drive shafts.
lPerform work in a location which is as dust-free as possible.
lBefore disassembling and servicing, clean the outside of parts.
lPrevention of the entry of foreign objects must be taken into account during disassembly of the compo-
nent parts.
lDisassembled parts must be carefully reassembled in the correct order. If work is interrupted, a clean
cover must be placed over parts.
lPaper shop cloths must be used. Fabric shop cloths must not be used because of the danger of lint adher-
ing to parts.
lDisassembled parts (except for rubber parts) should be cleaned with a suitable solvent which shall be
removed by blowing with air or wiping with paper shop cloths.
Page 1535 of 3171
PREPARATION
FAX-3
C
E
F
G
H
I
J
K
L
MA
B
FA X
PREPARATIONPFP:00002
Special Service ToolsEDS003I4
Commercial Service ToolsEDS003I5
Tool number
Tool nameDescription
ST29020001
Gear arm pullerRemoving ball joint for steering knuckle
a: 34 mm (1.34 in)
b: 6.5 mm (0.256 in)
c: 61.5 mm (2.421 in)
KV38105500
ProtectorInstalling drive shaft
a: 40 mm (1.57 in) dia
KV40107300
BootbandcrimpingtoolInstalling boot bands
NT694
ZZA0835D
ZZA1229D
Tool nameDescription
PullerRemoving drive shaft
NT077
Page 1536 of 3171
FAX-4
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
PFP:00003
NVH Troubleshooting ChartEDS003I6
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
´: ApplicableReference page
FAX-14FAX-7FAX-5FAX-5FAX-7FAX-5
PR-2, "
NVH Troubleshooting Chart
"
FFD-6, "
NVH Troubleshooting Chart
"
FSU-5, "
NVH Troubleshooting Chart
"
WT-2, "
NVH Troubleshooting Chart
"
WT-2, "
NVH Troubleshooting Chart
"
BR-5, "
NVH Troubleshooting Chart
"
PS-5, "
NVH Troubleshooting Chart
"
Possible cause and SUSPECTED PARTS
Excessive joint angle
Joint sliding resistance
Imbalance
Improper installation, looseness
Parts interference
Wheel bearing damage
PROPELLER SHAFT
FRONT FINAL DRIVE
SUSPENSION
TIRES
ROAD WHEEL
BRAKES
STEERING
SymptomNoise´´ ´´ ´´´´´´´
Shake´ ´´´ ´ ´´´´´
Vibration´´´´´ ´ ´´ ´
Shimmy´ ´´ ´´´´´
Shudder´´´´ ´´´´´
Poor quality ride or
handling´´´ ´´´