2005 NISSAN NAVARA Repair Workshop Manual

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Page 1585 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual FL-1
FUEL SYSTEM
B ENGINE
CONTENTS
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SECTIONFL
A
FL
FUEL SYSTEM
PREPARATION ........................................................... 2
Commercial Service Tools .................

FL-1
FUEL SYSTEM
B ENGINE
CONTENTS
C
D
E
F
G
H
I
J
K
L
M
SECTIONFL
A
FL
FUEL SYSTEM
PREPARATION ........................................................... 2
Commercial Service Tools ........................................ 2
FUEL SYSTEM ........................................................... 3
Checking Fuel Lines ................................................. 3
General Precautions ................................................ 3
FUEL FILTER .............................................................. 4
Components ............................................................. 4
Removal and Installation .......................................... 4
REMOVAL ............................................................. 4
INSTALLATION ..................................................... 5
INSPECTION AFTER INSTALLATION ................. 5
Air Bleeding .............................................................. 5
Draining Water from Fuel Filter ................................ 6
FUEL COOLER .......................................................... 7
Components (4WD Models Only) ............................ 7
Removal and Installation (4WD Models Only) ......... 7
REMOVAL ............................................................. 7
INSTALLATION ..................................................... 8
INSPECTION AFTER INSTALLATION ................. 8FUEL TANK ................................................................ 9
Components ............................................................. 9
Removal and Installation .......................................... 9
REMOVAL ............................................................. 9
INSTALLATION ................................................... 12
INSPECTION AFTER INSTALLATION ................ 13
FUEL LEVEL SENSOR UNIT ................................... 14
Components ........................................................... 14
Removal and Installation ........................................ 14
REMOVAL ........................................................... 14
INSPECTION AFTER REMOVAL ....................... 14
INSTALLATION ................................................... 15
INSPECTION AFTER INSTALLATION ................ 15
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 16
Standard and Limit .................................................. 16

Page 1586 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual FL-2
PREPARATION
PREPARATION
PFP:00002
Commercial Service ToolsEBS01E70
Tool nameDescription
Fuel filter wrench Removing fuel filter
Fuel tank lock ring wrench Removing and installing fuel tank lock r

Page 1587 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual FUEL SYSTEM
FL-3
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FUEL SYSTEMPFP:17503
Checking Fuel LinesEBS01E71
Inspect fuel lines, fuel filler cap and fuel tank for improper attach-
ment, leaks, cracks, damage, loose co

Page 1588 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual FL-4
FUEL FILTER
FUEL FILTER
PFP:16400
ComponentsEBS01F6M
lRefer toGI-10, "Components"for symbol marks in the figure.
Removal and InstallationEBS01E73
REMOVAL
1. Disconnect fuel hoses at fuel filter.

Page 1589 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual FUEL FILTER
FL-5
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FL
3. Using band-type fuel filter wrench (A) (commercial service tool),
remove fuel filter (1).
4. Turn fuel filter (1) upside down to drain fuel.
5. Remove dra

Page 1590 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual FL-6
FUEL FILTER
lIf air cannot be bled easily (pumping of priming pump does not become heavy), disconnect feed-side of
hose between fuel filter and electronically controlled fuel pump. After that, op

Page 1591 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual FUEL COOLER
FL-7
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FUEL COOLERPFP:17511
Components (4WD Models Only)EBS01FEY
Removal and Installation (4WD Models Only)EBS01FEZ
REMOVAL
WARNING:
Be sure to read “General Prec

Page 1592 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual FL-8
FUEL COOLER
INSTALLATION
Note the following, and install in the reverse order of removal.
lInsert hose to the length below when there is no spool on the fuel tube and surely clamp fuel hoses.
lBe

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