2005 NISSAN NAVARA Repair Workshop Manual

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Page 1601 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual FSU-1
FRONT SUSPENSION
E SUSPENSION
CONTENTS
C
D
F
G
H
I
J
K
L
M
SECTIONFSU
A
B
FSU
FRONT SUSPENSION
PRECAUTIONS .......................................................... 2
Precautions ..............

FSU-1
FRONT SUSPENSION
E SUSPENSION
CONTENTS
C
D
F
G
H
I
J
K
L
M
SECTIONFSU
A
B
FSU
FRONT SUSPENSION
PRECAUTIONS .......................................................... 2
Precautions .............................................................. 2
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 4
NOISE, VIBRATION, AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 5
NVH Troubleshooting Chart ..................................... 5
FRONT SUSPENSION ASSEMBLY ........................... 6
Components ............................................................. 6
ON-VEHICLE SERVICE ............................................. 7
Front Suspension Parts ............................................ 7
Front Wheel Alignment ............................................. 7
PRELIMINARY INSPECTION ............................... 7
CAMBER AND CASTER ....................................... 8
TOE-IN .................................................................. 8
FRONT WHEEL TURNING ANGLE ..................... 9
COIL SPRING AND SHOCK ABSORBER ............... 10
Removal and Installation ........................................ 10
REMOVAL ........................................................... 10
INSTALLATION ................................................... 10
Disassembly and Assembly ................................... 10
DISASSEMBLY ................................................... 10
INSPECTION AFTER DISASSEMBLY ................ 11
ASSEMBLY .......................................................... 11
STABILIZER BAR ..................................................... 12
Removal and Installation ........................................ 12
REMOVAL ........................................................... 12
INSPECTION AFTER REMOVAL ....................... 12
INSTALLATION ................................................... 12UPPER LINK ............................................................. 13
Removal and Installation ........................................ 13
REMOVAL ........................................................... 13
INSPECTION AFTER REMOVAL ....................... 13
INSTALLATION ................................................... 13
LOWER LINK ............................................................ 14
Removal and Installation ........................................ 14
REMOVAL ........................................................... 14
INSPECTION AFTER REMOVAL ....................... 14
INSTALLATION ................................................... 14
UPPER BALL JOINT AND LOWER BALL JOINT ... 15
Removal and Installation ........................................ 15
Inspection ............................................................... 15
SWINGING FORCE ............................................ 15
TURNING FORCE .............................................. 15
VERTICAL END PLAY ........................................ 15
KNUCKLE ................................................................. 16
On-Vehicle Inspection and Service ......................... 16
Removal and Installation ........................................ 16
REMOVAL ........................................................... 16
INSPECTION AFTER REMOVAL ....................... 17
INSTALLATION ................................................... 18
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 19
General Specifications (Front) ................................ 19
Wheel Alignment (Unladen*
1) ................................ 19
Ball Joint ................................................................. 20
Wheelarch Height (Unladen*
1) .............................. 21

Page 1602 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual FSU-2
PRECAUTIONS
PRECAUTIONS
PFP:00001
PrecautionsEES002KG
lWhen installing the rubber bushings, the final tightening must be done under unladen condition and with
the tires on level ground. Oil will

Page 1603 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual PREPARATION
FSU-3
C
D
F
G
H
I
J
K
L
MA
B
FSU
PREPARATIONPFP:00002
Special Service ToolsEES002KI
Tool number
Tool nameDescription
ST29020001
Gear arm pullerRemoving ball joint for knuckle
a: 34 mm (1.3

Page 1604 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual FSU-4
PREPARATION
Commercial Service Tools
EES002KJ
Tool nameDescription
Spring compressor Removing and installing coil spring
NT717

Page 1605 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
FSU-5
C
D
F
G
H
I
J
K
L
MA
B
FSU
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartEES002KK
Use the chart be

Page 1606 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual FSU-6
FRONT SUSPENSION ASSEMBLY
FRONT SUSPENSION ASSEMBLY
PFP:54010
ComponentsEES002KL
1. Washer 2. Spacer 3. Shock absorber mounting insulator
4. Upper spring seat 5. Dust cover cap 6. Coil spring
7.

Page 1607 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual ON-VEHICLE SERVICE
FSU-7
C
D
F
G
H
I
J
K
L
MA
B
FSU
ON-VEHICLE SERVICEPFP:00000
Front Suspension PartsEES002KM
Check front suspension parts for excessive play, cracks, wear and
other damage.
lShake ea

Page 1608 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual FSU-8
ON-VEHICLE SERVICE
CAMBER AND CASTER
1. Install CCK gauge attachment (SST: KV991040S0) as following procedure in wheel.
a. Remove wheel nuts (2), and install a guide bolt to hub bolt.
b. Screw c

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