2005 NISSAN NAVARA Repair Workshop Manual

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Page 1553 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual DESCRIPTION
FFD-7
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FFD
DESCRIPTIONPFP:00000
Cross-Sectional ViewEDS00350
1. Side shaft 2. Side shaft bearing 3. Side bearing
4. Drive gear 5. Pinion mate shaft 6. Differential ca

Page 1554 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual FFD-8
DIFFERENTIAL GEAR OIL
DIFFERENTIAL GEAR OIL
PFP:KLD30
Changing Differential Gear OilEDS00351
DRAINING
1. Stop the engine.
2. Remove the drain plug and gasket. Drain the gear oil.
3. Install the

Page 1555 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual FRONT OIL SEAL
FFD-9
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FRONT OIL SEALPFP:38189
Removal and InstallationEDS00353
CAUTION:
Verify identification stamp of replacement frequency put in the lower part of gear car

FRONT OIL SEAL
FFD-9
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FRONT OIL SEALPFP:38189
Removal and InstallationEDS00353
CAUTION:
Verify identification stamp of replacement frequency put in the lower part of gear carrier to determine
replacement for collapsible spacer when replacing front oil seal. Refer toFFD-9, "
IDENTIFICATION
STAMP OF REPLACEMENT FREQUENCY OF FRONT OIL SEAL". If necessary collapsible spacer
replacement, remove final drive assembly and disassemble it to replace front oil seal and collapsible
spacer. Refer toFFD-15, "
Removal and Installation"andFFD-17, "Disassembly and Assembly".
NOTE:
The reuse of collapsible spacer is prohibited in principle. However, it is reusable on a one-time basis
only in cases when replacing front oil seal.
IDENTIFICATION STAMP OF REPLACEMENT FREQUENCY OF FRONT OIL SEAL
lThe diagonally shaded area in the figure shows stamping point
for replacement frequency of front oil seal.
lThe following table shows if collapsible spacer replacement is
needed before replacing front oil seal.
When collapsible spacer replacement is required, disassemble
final drive assembly to replace collapsible spacer and front oil
seal. Refer toFFD-17, "
Disassembly and Assembly".
CAUTION:
Be sure to make a stamping after replacing front oil seal.
lAfter replacing front oil seal, make a stamping on the stamping point in accordance with the table below in
order to identify replacement frequency.
CAUTION:
Stamping shall be made from left to right.
REMOVAL
1. Drain gear oil. Refer toFFD-8, "DRAINING".
2. Make a judgment if a collapsible spacer replacement is required. Refer toFFD-9, "
IDENTIFICATION
STAMP OF REPLACEMENT FREQUENCY OF FRONT OIL SEAL".
3. Remove the front wheels and tires using power tool.
4. Without disassembling the hydraulic lines, remove the caliper torque member bolts using power tool.
Then reposition the brake caliper aside using suitable wire. Refer toBR-26, "
Removal and Installation of
Brake Caliper Assembly".
CAUTION:
Do not press the brake pedal while brake caliper is removed.
5. Remove the ABS sensor harness from the mount on the knuckle.
Stamp collapsible spacer replacement
No stamp Not required
“0” or “0” on the far right of stamp Required
“01” or “1” on the far right of stamp Not required
PDIA1001E
Stamp before stamping Stamping on the far right Stamping
No stamp00
“0”
(Front oil seal was replaced once.)101
“01”
(Collapsible spacer and front oil seal were replaced last time.)0010
“0”isonthefarright.
(Only front oil seal was replaced last time.)1 ...01
“1”isonthefarright.
(Collapsible spacer and front oil seal were replaced last time.)0 ...010

Page 1556 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual FFD-10
FRONT OIL SEAL
CAUTION:
Do not pull on the ABS sensor harness.
6. Support the lower link using a suitable jack.
7. Separate the upper link ball joint stud from the steering knuckle
using Tool.

Page 1557 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual FRONT OIL SEAL
FFD-11
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14. Remove the companion flange using suitable tool.
15. Remove the front oil seal using Tool.
INSTALLATION
1. Drive the front oil seal in evenly using

Page 1558 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual FFD-12
FRONT OIL SEAL
3. Apply anti-corrosion oil to the thread and seat of new drive pin-
ion lock nut, and temporarily tighten drive pinion lock nut to drive
pinion.
CAUTION:
Do not reuse drive pini

Page 1559 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual SIDE OIL SEAL
FFD-13
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FFD
SIDE OIL SEALPFP:33142
Removal and InstallationEDS00354
REMOVAL
1. Remove the front wheels and tires using power tool.
2. Without disassembling the hydr

Page 1560 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual FFD-14
REAR COVER GASKET
REAR COVER GASKET
PFP:38320
Removal and InstallationEDS00355
REMOVAL
1. Remove front final drive. Refer toFFD-15, "Removal and Installation".
2. Remove the rear cover bolts, t

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