2005 NISSAN NAVARA Repair Workshop Manual

Page 1569 of 3171

NISSAN NAVARA 2005  Repair Workshop Manual FRONT FINAL DRIVE ASSEMBLY
FFD-23
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FFD
6. Lift differential case assembly out using suitable tool.
CAUTION:
lKeep side bearing outer races together with inner race.
Do not mix th

Page 1570 of 3171

NISSAN NAVARA 2005  Repair Workshop Manual FFD-24
FRONT FINAL DRIVE ASSEMBLY
12. Remove lock pin of pinion mate shaft from drive gear side using
suitable tool.
13. Removepinionmateshaft.
14. Turn pinion mate gear, then remove pinion mate gear,

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NISSAN NAVARA 2005  Repair Workshop Manual FRONT FINAL DRIVE ASSEMBLY
FFD-25
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4. Put matching mark on the end of drive pinion. The matching
mark should be in line with the matching mark A on companion
flange.
CAUTION:

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NISSAN NAVARA 2005  Repair Workshop Manual FFD-26
FRONT FINAL DRIVE ASSEMBLY
11. Tap pinion front/rear bearing outer races uniformly to remove
them, using suitable tool.
CAUTION:
Do not damage gear carrier.
INSPECTION AFTER DISASSEMBLY
Clean u

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NISSAN NAVARA 2005  Repair Workshop Manual FRONT FINAL DRIVE ASSEMBLY
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ADJUSTMENT AND SELECTION ADJUSTING WASHERS
Differential Side Gear Clearance
lAssemble the differential parts if they are disassembled. Refe

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NISSAN NAVARA 2005  Repair Workshop Manual FFD-28
FRONT FINAL DRIVE ASSEMBLY
Pinion Gear Height
If the hypoid gear set has been replaced, select the pinion height adjusting washer.
1. Use the formula below to calculate pinion height adjusting

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NISSAN NAVARA 2005  Repair Workshop Manual FRONT FINAL DRIVE ASSEMBLY
FFD-29
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2. Temporarily install pinion height adjusting washer.
When hypoid gear set has been replaced
lSelect pinion height adjusting washer. Refer

Page 1576 of 3171

NISSAN NAVARA 2005  Repair Workshop Manual FFD-30
FRONT FINAL DRIVE ASSEMBLY
e. Temporarily tighten removed drive pinon nut to drive pinion.
NOTE:
Use removed drive pinon nut only for the preload measurement.
f. Adjust the drive pinion lock nu