2005 NISSAN NAVARA Repair Workshop Manual

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Page 1497 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual CYLINDER BLOCK
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2. Install drain plug to cylinder block.
lApply liquid gasket to drain plug.
Use Genuine Liquid Gasket or equivalent
3. Install oil jet relief valve.
4.

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NISSAN NAVARA 2005 Repair Workshop Manual EM-116
CYLINDER BLOCK
7. Install main bearing caps.
lIdentify main bearing caps by the punched mark. Install cor-
rectly matching the journal No. on the bearing cap and the
journal with the front mark

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NISSAN NAVARA 2005 Repair Workshop Manual CYLINDER BLOCK
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lAssemble piston and connecting rod with front mark of piston
head and cylinder No. stamped on connecting rod being posi-
tioned as shown in the figure.

Page 1500 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual EM-118
CYLINDER BLOCK
15. Install connecting rod caps and mounting nuts.
lAlign cylinder No. stamped on connecting rod with that on cap
to install connecting rod cap.
lMake sure that the front mark on

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NISSAN NAVARA 2005 Repair Workshop Manual CYLINDER BLOCK
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18. Install rear oil seal retainer to cylinder block.
lApply new engine oil to the oil and dust seal lips.
lApply liquid gasket to rear oil seal retaine

Page 1502 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual EM-120
CYLINDER BLOCK
lWhen installing flywheel to crankshaft, be sure to correctly
align crankshaft side dowel pin and flywheel side dowel pin
hole.
CAUTION:
If these are not aligned correctly, engin

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NISSAN NAVARA 2005 Repair Workshop Manual CYLINDER BLOCK
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How to Select Piston and BearingEBS01E6F
DESCRIPTION
lThe identification grade stamped on each part is the grade for the dimension measured in new condi

Page 1504 of 3171

NISSAN NAVARA 2005 Repair Workshop Manual EM-122
CYLINDER BLOCK
NOTE:
Piston is available together with piston pin as an assembly.
HOW TO SELECT CONNECTING ROD BEARING
When Using New Crankshaft and Connecting Rod
1. Identify the pin diameter

EM-122
CYLINDER BLOCK
NOTE:
Piston is available together with piston pin as an assembly.
HOW TO SELECT CONNECTING ROD BEARING
When Using New Crankshaft and Connecting Rod
1. Identify the pin diameter grade (No. 0, 1, or 2) on front surface of
crankshaft.
2. Select connecting rod bearings of the same grade.
NOTE:
There is no grading for the inner diameter of the big end of the
connecting rod.
When Re-using the Removed Crankshaft and Connecting Rod
1. Measure the inner diameter of the big end of connecting rod and make sure it is within the specified
range. Refer toEM-127, "
CONNECTING ROD BIG END INNER DIAMETER".
2. Measure the outer diameter of the crankshaft pin. Refer toEM-130, "
CRANKSHAFT PIN JOURNAL
DIAMETER".
3. Determine the crankshaft pin grade by comparing the measurement with the values under the column
“Crankshaft pin outer diameter” in “Selection Table of connecting Rod Bearing”.
4. Choose bearings of the same grade.
Selection Table of connecting Rod Bearing
Unit: mm (in)
Unit: mm (in)
Under Size Bearing Usage
lIf bearing clearance is out of the specifications for connecting rod bearings in standard size, use under
size bearings.
lWhen using under size bearings, measure bearing inner diameter with bearing installed, and grind crank-
shaft pins to adjust clearance to specification.
Connecting Rod Bearing Under Size List
Unit: mm (in) Cylinder bore
inner diameter89.000 - 89.010 (3.5039 - 3.5043) 89.010 - 89.020 (3.5043 - 3.5047) 89.020 - 89.030 (3.5047 - 3.5051)
Piston outer
diameter88.928 - 88.942 (3.5011 - 3.5016) 88.938 - 88.952 (3.5015 - 3.5020) 88.948 - 88.962 (3.5019 - 3.5024)
JEM215G
Connecting rod big end inner diameter 55.000 - 55.013 (2.1654 - 2.1659)
Crankshaft pin outer diameter Grade (Mark) Dimension (Bearing thickness range) Bearing grade No. Color
51.968 - 51.974 (2.0460 - 2.0462) 0 1.492 - 1.496 (0.0587 - 0.0589) STD 0 Black
51.961 - 51.968 (2.0457 - 2.0460) 1 1.496 - 1.500 (0.0589 - 0.0591) STD 1 Brown
51.954 - 51.961 (2.0454 - 2.0457) 2 1.500 - 1.504 (0.0591 - 0.0592) STD 2 Green
Size Thickness
US 0.08 (0.0031) 1.536 - 1.540 (0.0605 - 0.0606)
US 0.12 (0.0047) 1.556 - 1.560 (0.0613 - 0.0614)
US 0.25 (0.0098) 1.621 - 1.625 (0.0638 - 0.0640)

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