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PG-38
PDU (POWER DISTRIBUTION UNIT)
Revision: 2007 April2007 M35/M45
Trouble Diagnosis Symptom ChartNKS004EJ
Before performing the diagnosis in the following table, check the contents of PG-37, "Work Flow" .
Check CAN Communication SystemNKS004EK
1. CHECK SELF-DIAGNOSTIC RESULTS
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which performs CAN communication.
With CONSULT-II
Connect CONSULT-II, and turn ignition switch ON.
Touch “INTELLIGENT KEY” on “SELECT SYSTEM” screen.
Touch “SELF-DIAG RESULTS” on “SELECT DIAG MODE” screen.
Check display content in self-diagnostic results.
OK or NG
NO DTC IS DETECTED>> INSPECTION END
CAN COMM CIRCUIT [U1000]>> After printing “SELF-DIAGNOSIS RESULTS”, go to “CAN SYSTEM”,
Refer to LAN-42, "
Precautions When Using CONSULT-II" .
CONTROL UNIT (CAN) [U1010]>> Replace Intelligent Key unit.
Symptom Suspect Systems Refer to
Even if the push-button ignition switch is pressed, the
power supply position and the push-button ignition switch
position indicator does not response.1. Check push-button ignition switch (ignition switch)
systemPG-39
2. Replace Intelligent Key unitBL-123
The push-button ignition switch position indicator turns
on synchronizing with the push-button ignition switch
operation. But the actual power supply is not input.1. Check PDU power supply and ground circuit systemPG-39
2. Check PDU communication circuit system 1PG-42
3. Replace PDUPG-44
The push-button ignition switch position indicator turns
on synchronizing with the push-button ignition switch
operation. But the actual ON power supply is not input.
(ACC power supply input is normal.)1. Check PDU communication circuit system 2PG-43
2. Replace PDUPG-44
The power supply changing operation is normal. But the
push-button ignition switch position indicator does not
turn on.1. Check push-button ignition switch (indicator circuit)
systemPG-41
2. Replace Intelligent Key unitBL-123
CONSULT-II display item DTC code
NO DTC IS DETECTED —
CAN COMM CIRCUIT U1000
CONTROL UNIT (CAN) U1010
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PDU (POWER DISTRIBUTION UNIT)
PG-39
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Revision: 2007 April2007 M35/M45
Check PDU Power Supply and Ground CircuitNKS004EL
1. CHECK POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect PDU connector.
3. Check voltage between PDU harness connector and ground.
OK or NG
OK >> GO TO 2.
NG >> Repair or replace PDU power supply circuit.
2. CHECK GROUND CIRCUIT
Check continuity between PDU harness connector and ground.
OK or NG
OK >> Power supply and ground circuits are OK.
NG >> Repair or replace the PDU ground circuit.
Check Push-Button Ignition Switch (Ignition Switch) SystemNKS004EM
1. CHECK PUSH-BUTTON IGNITION SWITCH
1. Turn ignition switch OFF.
2. Disconnect Intelligent Key unit connector.
3. Check continuity between Intelligent Key unit harness connector
and ground.
OK or NG
OK >> Push-button ignition switch system is OK.
NG >> GO TO 2.
PDU connectorTe r m i n a l
Voltage (V)
(Approx.)
(+) (-)
M3114
Ground Battery voltage 15
17
PIIB6115E
PDU connector Terminal Continuity
M30 10 Ground Yes
PIIB6116E
Intelligent
Key unit
connectorTerminal Condition Continuity
M32 39 GroundPush-button ignition
switch is pressedYe s
Push-button ignition
switch is releasedNo
PIIB6117E
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PG-40
PDU (POWER DISTRIBUTION UNIT)
Revision: 2007 April2007 M35/M45
2. CHECK PUSH-BUTTON IGNITION SWITCH OPERATION
1. Turn ignition switch OFF.
2. Check continuity push-button ignition switch connector.
OK or NG
OK >> GO TO 3.
NG >> Replace push-button ignition switch.
3. CHECK PUSH-BUTTON IGNITION SWITCH GROUND CIRCUIT SYSTEM
Check continuity between push-button ignition switch harness con-
nector and ground.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace push-button ignition switch ground cir-
cuit.
4. CHECK PUSH-BUTTON IGNITION SWITCH CIRCUIT
1. Disconnect Intelligent Key unit connector.
2. Check continuity between Intelligent Key unit harness connector and push-button switch harness connec-
tor.
3. Check continuity between push-button ignition switch harness
connector and ground.
OK or NG
OK >> GO TO 5.
NG >> Repair or replace harness between Intelligent Key unit and ignition switch.
Push-button
ignition
switch con-
nectorTerminal Condition Continuity
M27 1 4Push-button ignition
switch is pressedYe s
Push-button ignition
switch is releasedNo
PIIB6118E
Push-button ignition
switch connectorTerminal Continuity
M27 1Ground part of
push-button
ignition switchYe s
PIIB6120E
AB
Continuity Push-button
ignition switch
connectorTe r m i n a lIntelligent Key
unit connectorTerminal
M27 4 M32 39 Yes
Push-button ignition
switch connectorTerminal Continuity
M27 4 Ground No
PIIB6119E
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PDU (POWER DISTRIBUTION UNIT)
PG-41
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Check Push-Button Ignition Switch (Indicator Circuit) SystemNKS004EN
1. CHECK PUSH-BUTTON IGNITION SWITCH INDICATOR SYSTEM
1. Turn ignition switch OFF.
2. Check voltage between Intelligent Key unit connector and
ground.
OK or NG
OK >> GO TO 2.
NG >> Repair or replace push-button ignition switch.
2. PUSH-BUTTON IGNITION SWITCH INDICATOR POWER SUPPLY SIGNAL
1. Turn ignition switch OFF.
2. Disconnect push-button ignition switch.
3. Check voltage between push-button ignition switch connector
and ground.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace push-button ignition switch.
Intelligent
Key unit
connectorTerminal
Push-button ignition
switch conditionVoltage (V)
(Approx)
(+) (-)
M328
Ground part of
push-button
ignition switchLOCK position 0
Except LOCK position 1.2
9ACC position 0
Except ACC position 1.2
10ON position 0
Except ON position 1.2
PIIB6121E
Push-button ignition
switch connectorTerminal
Voltage (V)
(Approx)
(+) (-)
M27 8 Ground Battery voltage
PIIB6122E
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PG-42
PDU (POWER DISTRIBUTION UNIT)
Revision: 2007 April2007 M35/M45
3. PUSH-BUTTON IGNITION SWITCH INDICATOR GROUND CIRCUIT
1. Disconnect Intelligent Key unit connector.
2. Check continuity between Intelligent Key unit connector and
push-button ignition switch connector.
3. Check continuity between push-button ignition switch connector.
OK or NG
OK >> Check harness condition.
NG >> Repair or replace harness.
PDU Communication Circuit System 1NKS004EO
1. CHECK PDU COMMUNICATION CIRCUIT 1
1. Turn ignition switch OFF.
2. Check voltage between Intelligent Key unit connector and
ground.
OK or NG
OK >> Check harness condition.
NG >> GO TO 2.
AB
Continuity
Intelligent Key
unit connectorTe r m i n a lPush-button
ignition switch
connectorTerminal
M328
M275
Ye s 96
10 7
Push-button ignition
switch connectorTerminal Continuity
M275
Ground No 6
7
PIIB6123E
Intelligent Key
unit connectorTerminal ConditionVoltage (V)
(Approx)
M3342 GroundDriver side door is opened
(PDU wake up mode)0
Push-button ignition switch is in
lock state, 30 seconds after all
doors are closed (PDU sleep
mode)Battery
voltage
45 GroundPush-button ignition switch is in
LOCK positionBattery
voltage
Push-button ignition switch is in
ACC position0
Push-button ignition switch is in
ON position0
PIIB6124E
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PDU (POWER DISTRIBUTION UNIT)
PG-43
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2. CHECK PDU SIGNAL CIRCUIT
1. Disconnect Intelligent Key unit, PDU connector.
2. Check continuity between Intelligent Key unit connector and
PDU harness side connector.
3. Check continuity between PDU connector and ground.
OK or NG
OK >> Replace Intelligent Key.
NG >> Check harness condition between Intelligent Key unit and PDU.
PDU Communication Circuit System 2NKS004EP
1. CHECK PDU COMMUNICATION CIRCUIT 2
1. Turn ignition switch OFF.
2. Check voltage between Intelligent Key unit connector while
operating push-button ignition switch.
OK or NG
OK >> Check connector condition.
NG >> GO TO 2.
2. CHECK PDU SIGNAL CIRCUIT
1. Disconnect Intelligent Key unit, PDU connectors.
2. Check continuity between Intelligent Key unit connector and
PDU connector.
3. Check continuity between PDU connector and ground.
OK or NG
OK >> Replace Intelligent Key unit.
NG >> Repair or replace harness between Intelligent Key unit or PDU.
AB
Continuity
PDU connector TerminalIntelligent Key unit
connectorTerminal
M301
M3342
Ye s
845
PDU connector Terminal Continuity
M301
Ground No
8
PIIB6125E
Intelligent Key
unit connectorTerminal Push-button igni-
tion switch posi-
tionVoltage (V)
(Approx)
(+) (-)
M33 44Ground part of
push-button
ignition switchLOCK position 12
ACC position 12
ON position 0
PIIB6126E
AB
Continuity
PDU connec-
torTerminalIntelligent Key
unit connectorTerminal
M30 4 M33 44 Yes
PDU connector Terminal Continuity
M30 4 Ground No
PIIB6127E
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PG-44
PDU (POWER DISTRIBUTION UNIT)
Revision: 2007 April2007 M35/M45
Removal and Installation of PDUNKS004EQ
REMOVAL
1. Removal the combination meter. Refer to DI-27, "Removal and Installation of Combination Meter" .
2. Disconnect PDU unit connector, remove screw and PDU.
INSTALLATION
Installation is in the reverse order of removal.
PIIB6281E
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GROUND
PG-45
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Revision: 2007 April2007 M35/M45
GROUND PFP:00011
Ground Distribution NKS004ER
MAIN HARNESS
CKIT0666E