Page 2625 of 4647
![INFINITI M35 2007 Factory Service Manual EC-1096
[VK45DE]
DTC P0441 EVAP CONTROL SYSTEM
Revision: 2007 April2007 M35/M45
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at INFINITI M35 2007 Factory Service Manual EC-1096
[VK45DE]
DTC P0441 EVAP CONTROL SYSTEM
Revision: 2007 April2007 M35/M45
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at](/manual-img/42/57024/w960_57024-2624.png)
EC-1096
[VK45DE]
DTC P0441 EVAP CONTROL SYSTEM
Revision: 2007 April2007 M35/M45
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and let it idle for at least 70 seconds.
4. Select “PURG FLOW P0441” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode with CON-
SULT-II.
5. Touch “START”.
If “COMPLETED” is displayed, go to step 7.
6. When the following conditions are met, “TESTING” will be displayed on the CONSULT-II screen. Maintain
the conditions continuously until “TESTING” changes to “COMPLETED”. (It will take at least 35 seconds.)
If “TESTING” is not changed for a long time, retry from step 2.
7. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”. If “NG” is displayed, refer to EC-
1097, "Diagnostic Procedure" .
Overall Function CheckNBS005GZ
Use this procedure to check the overall monitoring function of the EVAP control system purge flow monitoring.
During this check, a 1st trip DTC might not be confirmed.
WITH GST
1. Lift up drive wheels.
2. Start engine (VDC switch OFF) and warm it up to normal operating temperature.
3. Turn ignition switch OFF, wait at least 10 seconds.
4. Start engine and wait at least 70 seconds.
5. Set voltmeter probes to ECM terminals 32 (EVAP control system
pressure sensor signal) and ground.
6. Check EVAP control system pressure sensor value at idle speed
and note it.
7. Establish and maintain the following conditions for at least 1
minute.
8. Verify that EVAP control system pressure sensor value stays 0.1V less than the value at idle speed (mea-
sured at step 6) for at least 1 second.
Selector lever Suitable position
VHCL SPEED SE 32 - 120 km/h (20 - 75 MPH)
ENG SPEED 500 - 3,000 rpm
B/FUEL SCHDL 1.0 - 10.0 msec
COOLAN TEMP/S 70 - 100°C (158 - 212°F)
PBIB0826E
Air conditioner switch ON
Headlamp switch ON
Rear window defogger switch ON
Engine speed Approx. 3,000 rpm
Gear position Any position other than P, N or R
PBIB1109E
Page 2626 of 4647
![INFINITI M35 2007 Factory Service Manual DTC P0441 EVAP CONTROL SYSTEM
EC-1097
[VK45DE]
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: 2007 April2007 M35/M45
9. If NG, go to EC-1097, "Diagnostic Procedure" .
Diagnostic ProcedureNBS005H0
1. CHECK EVAP C INFINITI M35 2007 Factory Service Manual DTC P0441 EVAP CONTROL SYSTEM
EC-1097
[VK45DE]
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: 2007 April2007 M35/M45
9. If NG, go to EC-1097, "Diagnostic Procedure" .
Diagnostic ProcedureNBS005H0
1. CHECK EVAP C](/manual-img/42/57024/w960_57024-2625.png)
DTC P0441 EVAP CONTROL SYSTEM
EC-1097
[VK45DE]
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: 2007 April2007 M35/M45
9. If NG, go to EC-1097, "Diagnostic Procedure" .
Diagnostic ProcedureNBS005H0
1. CHECK EVAP CANISTER
1. Turn ignition switch OFF.
2. Check EVAP canister for cracks.
OK or NG
OK (With CONSULT-II)>>GO TO 2.
OK (Without CONSULT-II)>>GO TO 3.
NG >> Replace EVAP canister.
2. CHECK PURGE FLOW
With CONSULT-II
1. Disconnect vacuum hose connected to EVAP canister purge volume control solenoid valve at EVAP ser-
vice port and install vacuum gauge. For the location of EVAP service port, refer to EC-742, "
EVAPORA-
TIVE EMISSION LINE DRAWING" .
2. Start engine and let it idle.
3. Select “PURG VOL CONT/V” in “ACTIVE TEST” mode with
CONSULT-II.
4. Rev engine up to 2,000 rpm.
5. Touch “Qd” and “Qu” on CONSULT-II screen to adjust “PURG
VOL CONT/V” opening and check vacuum existence.
OK or NG
OK >> GO TO 7.
NG >> GO TO 4.
3. CHECK PURGE FLOW
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose connected to EVAP canister purge volume control solenoid valve at EVAP ser-
vice port and install vacuum gauge. For the location of EVAP service port, refer to EC-742, "
EVAPORA-
TIVE EMISSION LINE DRAWING" .
4. Start engine and let it idle.
Do not depress accelerator pedal even slightly.
5. Check vacuum gauge indication before 60 seconds passed after starting engine.
6. Revving engine up to 2,000rpm after 100 seconds passed after starting engine.
OK or NG
OK >> GO TO 7.
NG >> GO TO 4.
PURG VOL CONT/V Vacuum
100% Should exist.
0% Should not exist.
PBIB1678E
Vacuum should not exist.
Vacuum should exist.
Page 2627 of 4647
![INFINITI M35 2007 Factory Service Manual EC-1098
[VK45DE]
DTC P0441 EVAP CONTROL SYSTEM
Revision: 2007 April2007 M35/M45
4. CHECK EVAP PURGE LINE
1. Turn ignition switch OFF.
2. Check EVAP purge line for improper connection or disconnection. INFINITI M35 2007 Factory Service Manual EC-1098
[VK45DE]
DTC P0441 EVAP CONTROL SYSTEM
Revision: 2007 April2007 M35/M45
4. CHECK EVAP PURGE LINE
1. Turn ignition switch OFF.
2. Check EVAP purge line for improper connection or disconnection.](/manual-img/42/57024/w960_57024-2626.png)
EC-1098
[VK45DE]
DTC P0441 EVAP CONTROL SYSTEM
Revision: 2007 April2007 M35/M45
4. CHECK EVAP PURGE LINE
1. Turn ignition switch OFF.
2. Check EVAP purge line for improper connection or disconnection.
Refer to EC-742, "
EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 5.
NG >> Repair it.
5. CHECK EVAP PURGE HOSE AND PURGE PORT
1. Disconnect purge hoses connected to EVAP service port (A)
and EVAP canister purge volume control solenoid valve (B).
2. Blow air into each hose and EVAP purge port (C).
3. Check that air flows freely.
OK or NG
OK (With CONSULT-II)>>GO TO 6.
OK (Without CONSULT-II)>>GO TO 7.
NG >> Repair or clean hoses and/or purge port.
6. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
With CONSULT-II
1. Start engine.
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with
CONSULT-II. Check that engine speed varies according to the
valve opening.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
7. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EC-1121, "
Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Replace EVAP canister purge volume control solenoid valve.
SEF367U
SEF368U
PBIB1678E
Page 2628 of 4647
![INFINITI M35 2007 Factory Service Manual DTC P0441 EVAP CONTROL SYSTEM
EC-1099
[VK45DE]
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: 2007 April2007 M35/M45
8. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR CONNECTOR
1. Disconnect EVAP control system press INFINITI M35 2007 Factory Service Manual DTC P0441 EVAP CONTROL SYSTEM
EC-1099
[VK45DE]
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: 2007 April2007 M35/M45
8. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR CONNECTOR
1. Disconnect EVAP control system press](/manual-img/42/57024/w960_57024-2627.png)
DTC P0441 EVAP CONTROL SYSTEM
EC-1099
[VK45DE]
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: 2007 April2007 M35/M45
8. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR CONNECTOR
1. Disconnect EVAP control system pressure sensor harness connector.
2. Check connectors for water.
OK or NG
OK >> GO TO 9.
NG >> Replace EVAP control system pressure sensor.
9. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR FUNCTION
Refer to DTC P0452 EC-1140, "
DTC Confirmation Procedure" , P0453 EC-1146, "DTC Confirmation Proce-
dure" .
OK or NG
OK >> GO TO 10.
NG >> Replace EVAP control system pressure sensor.
10. CHECK RUBBER TUBE FOR CLOGGING
1. Disconnect rubber tube connected to EVAP canister vent control valve.
2. Check the rubber tube for clogging.
OK or NG
OK >> GO TO 11.
NG >> Clean the rubber tube using an air blower.
11 . CHECK EVAP CANISTER VENT CONTROL VALVE
Refer to EC-1128, "
Component Inspection" .
OK or NG
OK >> GO TO 12.
NG >> Replace EVAP canister vent control valve.
12. CHECK EVAP PURGE LINE
Inspect EVAP purge line (pipe and rubber tube). Check for evidence of leaks.
Refer to EC-742, "
EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 13.
NG >> Replace it.
13. CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
>> GO TO 14.
14. CHECK INTERMITTENT INCIDENT
Refer to EC-857, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END Water should not exist.
Page 2629 of 4647
![INFINITI M35 2007 Factory Service Manual EC-1100
[VK45DE]
DTC P0442 EVAP CONTROL SYSTEM
Revision: 2007 April2007 M35/M45
DTC P0442 EVAP CONTROL SYSTEMPFP:14950
On Board Diagnosis LogicNBS005H1
This diagnosis detects leaks in the EVAP purge l INFINITI M35 2007 Factory Service Manual EC-1100
[VK45DE]
DTC P0442 EVAP CONTROL SYSTEM
Revision: 2007 April2007 M35/M45
DTC P0442 EVAP CONTROL SYSTEMPFP:14950
On Board Diagnosis LogicNBS005H1
This diagnosis detects leaks in the EVAP purge l](/manual-img/42/57024/w960_57024-2628.png)
EC-1100
[VK45DE]
DTC P0442 EVAP CONTROL SYSTEM
Revision: 2007 April2007 M35/M45
DTC P0442 EVAP CONTROL SYSTEMPFP:14950
On Board Diagnosis LogicNBS005H1
This diagnosis detects leaks in the EVAP purge line using engine intake manifold vacuum.
If pressure does not increase, the ECM will check for leaks in the line between the fuel tank and EVAP canister
purge volume control solenoid valve, under the following “Vacuum test” conditions.
The EVAP canister vent control valve is closed to shut the EVAP purge line off. The EVAP canister purge vol-
ume control solenoid valve will then be opened to depressurize the EVAP purge line using intake manifold
vacuum. After this occurs, the EVAP canister purge volume control solenoid valve will be closed.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0442
0442EVAP control system
small leak detected
(negative pressure)EVAP control system has a leak,
EVAP control system does not
operate properly.
Incorrect fuel tank vacuum relief valve
Incorrect fuel filler cap used
Fuel filler cap remains open or fails to close.
Foreign matter caught in fuel filler cap.
Leak is in line between intake manifold and EVAP
canister purge volume control solenoid valve.
Foreign matter caught in EVAP canister vent control
valve.
EVAP canister or fuel tank leaks
EVAP purge line (pipe and rubber tube) leaks
EVAP purge line rubber tube bent
Loose or disconnected rubber tube
EVAP canister vent control valve and the circuit
EVAP canister purge volume control solenoid valve
and the circuit
Fuel tank temperature sensor
O-ring of EVAP canister vent control valve is missing
or damaged
EVAP canister is saturated with water
EVAP control system pressure sensor
Fuel level sensor and the circuit
Refueling EVAP vapor cut valve
ORVR system leaks
PBIB1026E
Page 2630 of 4647
![INFINITI M35 2007 Factory Service Manual DTC P0442 EVAP CONTROL SYSTEM
EC-1101
[VK45DE]
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: 2007 April2007 M35/M45
CAUTION:
Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel fil INFINITI M35 2007 Factory Service Manual DTC P0442 EVAP CONTROL SYSTEM
EC-1101
[VK45DE]
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: 2007 April2007 M35/M45
CAUTION:
Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel fil](/manual-img/42/57024/w960_57024-2629.png)
DTC P0442 EVAP CONTROL SYSTEM
EC-1101
[VK45DE]
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: 2007 April2007 M35/M45
CAUTION:
Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used,
the MIL may come on.
If the fuel filler cap is not tightened properly, the MIL may come on.
Use only a genuine NISSAN rubber tube as a replacement.
DTC Confirmation ProcedureNBS005H2
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 10 seconds before conducting the next test.
TESTING CONDITION:
Perform “DTC WORK SUPPORT” when the fuel level is between 1/4 and 3/4 full, and vehicle is
placed on flat level surface.
Always perform test at a temperature of 0 to 30°C (32 to 86°F).
WITH CONSULT-II
1. Turn ignition switch ON.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-II.
4. Make sure that the following conditions are met.
COOLAN TEMP/S: 0 - 70°C (32 - 158°F)
INT/A TEMP SE: 0 - 30°C (32 - 86°F)
5. Select “EVAP SML LEAK P0442/P1442” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode
with CONSULT-II.
Follow the instruction displayed.
NOTE:
If the engine speed cannot be maintained within the range displayed on the CONSULT-II screen, go to
EC-780, "
Basic Inspection" .
6. Make sure that “OK” is displayed.
If “NG” is displayed, refer to EC-1102, "
Diagnostic Procedure" .
NOTE:
Make sure that EVAP hoses are connected to EVAP canister
purge volume control solenoid valve properly.
PBIB0829E
SEC763C
Page 2631 of 4647
![INFINITI M35 2007 Factory Service Manual EC-1102
[VK45DE]
DTC P0442 EVAP CONTROL SYSTEM
Revision: 2007 April2007 M35/M45
WITH GST
NOTE:
Be sure to read the explanation of EC-767, "
Driving Pattern" before driving vehicle.
1. Start engine.
INFINITI M35 2007 Factory Service Manual EC-1102
[VK45DE]
DTC P0442 EVAP CONTROL SYSTEM
Revision: 2007 April2007 M35/M45
WITH GST
NOTE:
Be sure to read the explanation of EC-767, "
Driving Pattern" before driving vehicle.
1. Start engine.](/manual-img/42/57024/w960_57024-2630.png)
EC-1102
[VK45DE]
DTC P0442 EVAP CONTROL SYSTEM
Revision: 2007 April2007 M35/M45
WITH GST
NOTE:
Be sure to read the explanation of EC-767, "
Driving Pattern" before driving vehicle.
1. Start engine.
2. Drive vehicle according to EC-767, "
Driving Pattern" .
3. Stop vehicle.
4. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
5. Select Service $07 with GST.
If P0442 is displayed on the screen, go to EC-1102, "Diagnostic Procedure" .
If P0441 is displayed on the screen, go to EC-1097, "Diagnostic Procedure" .
Diagnostic ProcedureNBS005H3
1. CHECK FUEL FILLER CAP DESIGN
1. Turn ignition switch OFF.
2. Check for genuine NISSAN fuel filler cap design.
OK or NG
OK >> GO TO 2.
NG >> Replace with genuine NISSAN fuel filler cap.
2. CHECK FUEL FILLER CAP INSTALLATION
Check that the cap is tightened properly by rotating the cap clockwise.
OK or NG
OK >> GO TO 3.
NG >> 1. Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
2. Retighten until ratcheting sound is heard.
3. CHECK FUEL FILLER CAP FUNCTION
Check for air releasing sound while opening the fuel filler cap.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
4. CHECK FUEL TANK VACUUM RELIEF VALVE
Refer to EC-744, "
FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FULLER CAP)" .
OK or NG
OK >> GO TO 5.
NG >> Replace fuel filler cap with a genuine one.
SEF915U
Page 2632 of 4647
![INFINITI M35 2007 Factory Service Manual DTC P0442 EVAP CONTROL SYSTEM
EC-1103
[VK45DE]
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: 2007 April2007 M35/M45
5. INSTALL THE PRESSURE PUMP
To locate the EVAP leak, install EVAP service port adapter and pr INFINITI M35 2007 Factory Service Manual DTC P0442 EVAP CONTROL SYSTEM
EC-1103
[VK45DE]
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: 2007 April2007 M35/M45
5. INSTALL THE PRESSURE PUMP
To locate the EVAP leak, install EVAP service port adapter and pr](/manual-img/42/57024/w960_57024-2631.png)
DTC P0442 EVAP CONTROL SYSTEM
EC-1103
[VK45DE]
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: 2007 April2007 M35/M45
5. INSTALL THE PRESSURE PUMP
To locate the EVAP leak, install EVAP service port adapter and pres-
sure pump to EVAP service port (1) securely.
NOTE:
Improper installation of the EVAP service port adapter to the
EVAP service port may cause leaking.
With CONSULT-II>>GO TO 6.
Without CONSULT-II>>GO TO 7.
6. CHECK FOR EVAP LEAK
With CONSULT-II
1. Turn ignition switch ON.
2. Select “EVAP SYSTEM CLOSE” of “WORK SUPPORT” mode with CONSULT-II.
3. Touch “START” and apply pressure into the EVAP line until the
pressure indicator reaches the middle of the bar graph.
CAUTION:
Never use compressed air or a high pressure pump.
Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pres-
sure in the system.
4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details.
Refer to EC-742, "
EVAPORATIVE EMISSION LINE DRAWING"
.
OK or NG
OK >> GO TO 8.
NG >> Repair or replace.
PBIB2689E
SEF916U
PEF917U
SEF200U