2004 INFINITI QX56 Factory Service Manual

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Page 1009 of 3371

INFINITI QX56 2004 Factory Service Manual BR-30
REAR DISC BRAKE
Revision: August 20072004 QX56
ASSEMBLY
CAUTION:
Do not use NISSAN Rubber Grease (KRE00 00010, KRE00 00010 01) when assembling.
1. Apply clean brake fluid to new piston seal and

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INFINITI QX56 2004 Factory Service Manual REAR DISC BRAKE
BR-31
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Revision: August 20072004 QX56
Thickness Inspection
Using a micrometer, check thickness of disc rotor. If thickness is
either at or below the wear limit

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INFINITI QX56 2004 Factory Service Manual BR-32
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: August 20072004 QX56
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationsEFS003PX
Unit: mm (in)
Brake PedalEFS003PY
Unit: mm (in)

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INFINITI QX56 2004 Factory Service Manual SERVICE DATA AND SPECIFICATIONS (SDS)
BR-33
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Revision: August 20072004 QX56
Rear Disc BrakeEFS003Q2
Unit: mm (in)
Brake modelAD14VE
Brake padStandard thickness (new) 12.13 (0.

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INFINITI QX56 2004 Factory Service Manual BR-34
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: August 20072004 QX56

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INFINITI QX56 2004 Factory Service Manual BRC-1
BRAKE CONTROL SYSTEM
F BRAKES
CONTENTS
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SECTION BRC
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BRC
Revision: August 20072004 QX56VDC/TCS/ABS
PRECAUTIONS .......................................................... 3

BRC-1
BRAKE CONTROL SYSTEM
F BRAKES
CONTENTS
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SECTION BRC
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BRC
Revision: August 20072004 QX56VDC/TCS/ABS
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for Brake System .................................. 3
Precautions When Using CONSULT-II ..................... 3
CHECK POINTS FOR USING CONSULT-II ......... 3
Precautions for Brake Control .................................. 4
Precautions for CAN System ................................... 4
Wiring Diagrams and Trouble Diagnosis .................. 5
PREPARATION ........................................................... 6
Special Service Tool ................................................. 6
Commercial Service Tools ........................................ 6
SYSTEM DESCRIPTION ............................................ 7
System Components ................................................ 7
ABS Function ........................................................... 8
EBD Function ........................................................... 8
TCS Function ........................................................... 8
VDC Function ........................................................... 8
Fail-Safe Function .................................................... 8
ABS/EBD SYSTEM ............................................... 9
VDC/TCS SYSTEM ............................................... 9
ACTIVE BOOSTER ............................................... 9
Hydraulic Circuit Diagram ........................................ 9
CAN COMMUNICATION .......................................... 10
System Description ................................................ 10
TROUBLE DIAGNOSIS .............................................11
How to Perform Trouble Diagnoses for Quick and
Accurate Repair ......................................................11
INTRODUCTION ..................................................11
WORK FLOW ...................................................... 12
CLARIFY CONCERN .......................................... 13
EXAMPLE OF DIAGNOSIS SHEET ................... 13
Component Parts and Harness Connector Location ... 14
Schematic .............................................................. 15
Wiring Diagram — VDC — ..................................... 16
Basic Inspection ..................................................... 23
BRAKE FLUID LEVEL, FLUID LEAK, AND
BRAKE PAD INSPECTION ................................. 23POWER SYSTEM TERMINAL LOOSENESS
AND BATTERY INSPECTION ............................. 23
ABS WARNING LAMP, SLIP INDICATOR LAMP
AND VDC OFF INDICATOR LAMP INSPECTION ... 23
Warning Lamp and Indicator Timing ....................... 24
Control Unit Input/Output Signal Standard ............. 24
REFERENCE VALUE FROM CONSULT-II ......... 24
CONSULT-II Function (ABS) .................................. 28
CONSULT-II BASIC OPERATION PROCEDURE
... 28
SELF-DIAGNOSIS .............................................. 29
DATA MONITOR ................................................. 32
ACTIVE TEST ..................................................... 36
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC
ITEMS ........................................................................ 38
Wheel Sensor System Inspection ........................... 38
Engine System Inspection ...................................... 39
ABS/TCS/VDC Control Unit Inspection .................. 40
Steering Angle Sensor System ............................... 40
Yaw Rate/Side/Decel G Sensor System Inspection ... 41
Solenoid and VDC Change-Over Valve System
Inspection ............................................................... 43
Actuator Motor, Motor Relay, and Circuit Inspection ... 44
Stop Lamp Switch System Inspection .................... 45
ABS/TCS/VDC Control Unit Power and Ground
Systems Inspection ................................................ 46
Brake Fluid Level Switch System Inspection .......... 47
Active Booster System Inspection .......................... 48
Delta Stroke Sensor System Inspection ................. 49
Pressure Sensor System Inspection ...................... 51
Steering Angle Sensor Safe Mode Inspection ........ 53
CAN Communication System Inspection ................ 54
ICC System Inspection ........................................... 54
Inspection For Self-diagnosis Result "ST ANGLE
SEN SIGNAL" ......................................................... 55
Inspection For Self-diagnosis Result "DECEL G
SEN SET" ............................................................... 55
VDC OFF Indicator lamp Does Not Illuminate ........ 55
Component Inspection ............................................ 56
VDC OFF SWITCH ............................................. 56

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INFINITI QX56 2004 Factory Service Manual BRC-2Revision: August 20072004 QX56 TROUBLE DIAGNOSES FOR SYMPTOMS ............. 57
ABS Works Frequently ........................................... 57
Unexpected Pedal Action ......................

BRC-2Revision: August 20072004 QX56 TROUBLE DIAGNOSES FOR SYMPTOMS ............. 57
ABS Works Frequently ........................................... 57
Unexpected Pedal Action ....................................... 58
Long Stopping Distance .......................................... 59
ABS Does Not Work ............................................... 59
Pedal Vibration or ABS Operation Noise ................ 59
ABS Warning Lamp Does Not Come On When Igni-
tion Switch Is Turned On ........................................ 60
ABS Warning Lamp Stays On When Ignition Switch
Is Turned On ........................................................... 60
Vehicle Jerks During TCS/VDC Activation .............. 61
ON-VEHICLE SERVICE ............................................ 62
Adjustment of Steering Angle Sensor Neutral Posi-
tion .......................................................................... 62
Calibration of Decel G Sensor ................................ 62WHEEL SENSORS ...................................................64
Removal and Installation .........................................64
REMOVAL ............................................................64
INSTALLATION ....................................................64
SENSOR ROTOR ......................................................65
Removal and Installation .........................................65
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY) ... 66
Removal and Installation .........................................66
REMOVAL ............................................................66
INSTALLATION ....................................................67
STEERING ANGLE SENSOR ...................................68
Removal and Installation .........................................68
G SENSOR ................................................................69
Removal and Installation .........................................69
REMOVAL ............................................................69
INSTALLATION ....................................................69

Page 1016 of 3371

INFINITI QX56 2004 Factory Service Manual PRECAUTIONS
BRC-3
[VDC/TCS/ABS]
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BRC
Revision: August 20072004 QX56
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-T

PRECAUTIONS
BRC-3
[VDC/TCS/ABS]
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BRC
Revision: August 20072004 QX56
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EFS0062W
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WA RN ING:
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Brake System EFS003QB
CAUTION:
Always use recommended brake fluid. Refer to MA-10, "RECOMMENDED FLUIDS AND LUBRI-
CANTS" .
Never reuse drained brake fluid.
Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas, wash it away with water immediately.
To clean or wash all parts of master cylinder and disc brake caliper, use clean brake fluid.
Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic
system.
Use flare nut wrench when removing and installing brake
tube.
If a brake fluid leak is found, the part must be disassembled
without fail. Then it has to be replaced with a new one if a
defect exists.
Turn the ignition switch OFF and remove the connector of
the ABS actuator control unit or the battery terminal before
performing the work.
Always torque brake lines when installing.
Burnish the brake contact surfaces after refinishing or
replacing rotors, after replacing pads, or if a soft pedal
occurs at very low mileage.
Refer to BR-25, "
BRAKE BURNISHING PROCEDURE" (front disc brake) or BR-31, "BRAKE BUR-
NISHING PROCEDURE" (rear disc brake).
WA RN ING:
Clean brake pads and shoes with a waste cloth, then wipe with a dust collector.
Precautions When Using CONSULT-IIEFS003QC
When connecting CONSULT-II to data link connector, connect them through CONSULT-II CONVERTER.
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carries out CAN communication.
CHECK POINTS FOR USING CONSULT-II
1. Has CONSULT-II been used without connecting CONSULT-II CONVERTER on this vehicle?
SBR6 86 C

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