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EC-602Revision: August 2007
FUEL PUMP CIRCUIT
2004 QX56
Wiring DiagramUBS00HDD
BBWA1714E
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FUEL PUMP CIRCUIT
EC-603
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EC
Revision: August 20072004 QX56
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
Diagnostic ProcedureUBS00HDE
1. CHECK OVERALL FUNCTION
1. Turn ignition switch ON.
2. Pinch fuel feed hose with two fingers.
Fuel pressure pulsation should be felt on the fuel feed hose
for 1 second after ignition switch is turned ON.
OK or NG
OK >>INSPECTION END
NG >> GO TO 2.
2. CHECK FUEL PUMP POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Turn ignition switch ON.
4. Check voltage between ECM terminal 113 and ground with
CONSULT-II or tester.
OK or NG
OK >> GO TO 5.
NG >> GO TO 3.
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
113 GR Fuel pump relay[Ignition switch: ON]
For 1 second after turning ignition switch ON
[Engine is running]0 - 1.5V
[Ignition switch: ON]
More than 1 second after turning ignition
switch ON.BATTERY VOLTAGE
(11 - 14V)
BBIA0357E
Voltage: Battery voltage
PBIB11 87 E
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EC-604Revision: August 2007
FUEL PUMP CIRCUIT
2004 QX56
3. CHECK FUEL PUMP POWER SUPPLY CIRCUIT-II
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector E122.
3. Turn ignition switch ON.
4. Check voltage between IPDM E/R terminal 46 and ground with
CONSULT-II or tester.
OK or NG
OK >> GO TO 4.
NG >> GO TO 12.
4. DETECT MALFUNCTIONING PART
Check the following.
Harness for open or short between IPDM E/R and ECM
>> Repair harness or connectors.
5. CHECK CONDENSER POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected.
3. Disconnect condenser harness connector.
4. Turn ignition switch ON.
5. Check voltage between condenser terminal 1 and ground with
CONSULT-II or tester.
6. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> GO TO 6.Voltage: Battery voltage
PBIB2084E
BBIA0388E
Voltage: Battery voltage should exist for 1 sec-
ond after ignition switch is turned ON.
PBIB0624E
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FUEL PUMP CIRCUIT
EC-605
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Revision: August 20072004 QX56
6. CHECK 15A FUSE
1. Turn ignition switch OFF.
2. Disconnect 15A fuse.
3. Check 15A fuse.
OK or NG
OK >> GO TO 7.
NG >> Replace fuse.
7. CHECK CONDENSER POWER SUPPLY CIRCUIT-II FOR OPEN AND SHORT
1. Disconnect IPDM E/R harness connector E119.
2. Check harness continuity between IPDM E/R terminal 13 and condenser terminal 1.
Refer to Wiring Diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 12.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
8. CHECK CONDENSER GROUND CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between condenser terminal 1 and ground.
Refer to Wiring Diagram.
2. Also check harness for short to power.
OK or NG
OK >> GO TO 9.
NG >> Repair open circuit or short to power in harness or connectors.
9. CHECK CONDENSER
Refer to EC-606, "
Component Inspection" .
OK or NG
OK >> GO TO 10.
NG >> Replace condenser.
10. CHECK FUEL PUMP POWER SUPPLY AND GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect “fuel level sensor unit and fuel pump” harness con-
nector.
3. Disconnect IPDM E/R harness connector E119.
4. Check harness continuity between IPDM E/R terminal 13 and
“fuel level sensor unit and fuel pump” terminal 1, “fuel level sen-
sor unit and fuel pump” terminal 3 and ground.
Refer to Wiring Diagram.
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 12.
NG >> GO TO 11.Continuity should exist.
Continuity should exist.
Continuity should exist.
BBIA0583E
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EC-606Revision: August 2007
FUEL PUMP CIRCUIT
2004 QX56
11 . DETECT MALFUNCTIONING PART
Check the following.
Harness connectors E41, C1
Harness for open or short between fuel pump and IPDM E/R
Harness for open or short between fuel pump and ground
>> Repair open circuit or short to ground or short to power in harness or connectors.
12. CHECK INTERMITTENT INCIDENT
Refer to EC-127, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
OK or NG
OK >> Replace IPDM E/R.
NG >> Repair or replace harness or connectors.
Component InspectionUBS00HDF
FUEL PUMP
1. Disconnect “fuel level sensor unit and fuel pump” harness connector.
2. Check resistance between fuel level sensor unit and fuel pump
terminals 1 and 3.
CONDENSER
1. Turn ignition switch OFF.
2. Disconnect condenser harness connector.
3. Check resistance between condenser terminals as 1 and 2.
Removal and InstallationUBS00HDG
FUEL PUMP
Refer to FL-5, "FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" . Resistance: 0.2 - 5.0Ω [at 25°C (77°F)]
SEC9 18 C
Resistance Above 1 MΩ at 25°C (77°F)
PBIB0794E
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REFRIGERANT PRESSURE SENSOR
EC-607
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Revision: August 20072004 QX56
REFRIGERANT PRESSURE SENSORPFP:92136
Component DescriptionUBS00HDH
The refrigerant pressure sensor is installed at the liquid tank of the
air conditioner system. The sensor uses an electrostatic volume
pressure transducer to convert refrigerant pressure to voltage. The
voltage signal is sent to ECM, and ECM controls cooling fan system.
BBIA0445E
SEF 0 99 XA
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EC-608Revision: August 2007
REFRIGERANT PRESSURE SENSOR
2004 QX56
Wiring DiagramUBS00HDI
BBWA11 92 E
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REFRIGERANT PRESSURE SENSOR
EC-609
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EC
Revision: August 20072004 QX56
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
Diagnostic ProcedureUBS00HDJ
1. CHECK REFRIGERANT PRESSURE SENSOR OVERALL FUNCTION
1. Start engine and warm it up to normal operating temperature.
2. Turn A/C switch and blower switch ON.
3. Check voltage between ECM terminal 70 and ground with CON-
SULT-II or tester.
OK or NG
OK >>INSPECTION END
NG >> GO TO 2.
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
49 R/YSensor power supply
(Refrigerant pressure sen-
sor)[Ignition switch: ON]Approximately 5V
67 B Sensor ground[Engine is running]
Warm-up condition
Idle speedApproximately 0V
70 B/W Refrigerant pressure sensor[Engine is running]
Warm-up condition
Both A/C switch and blower switch are ON.
(Compressor operates.)1.0 - 4.0V
Voltage: 1.0 - 4.0V
PBIB11 88 E