2001 NISSAN ALMERA TINO Service Repair Manual

Page 2857 of 3051

NISSAN ALMERA TINO 2001  Service Repair Manual SMT121C
Input Shaft and Gears
DISASSEMBLYNLMT00111. Before disassembly, check 3rd, 4th and 5th input gear end
plays.
Gear end play:
Refer to SDS, MT-97.
SMT476C
+If not within specification, disassemb

Page 2858 of 3051

NISSAN ALMERA TINO 2001  Service Repair Manual SMT040A
5. Remove snap ring.
SMT041AA
6. Remove 3rd & 4th synchronizer and 3rd input gear.
SMT042AA
7. Remove input shaft front bearing.
SMT636A
INSPECTIONNLMT0012Input shaft and GearsNLMT0012S01+Chec

Page 2859 of 3051

NISSAN ALMERA TINO 2001  Service Repair Manual SMT140
+Measure clearance between baulk ring and gear (3rd, 4th and
5th).
Clearance between baulk ring and gear:
Standard
1.0 - 1.35 mm (0.0394 - 0.0531 in)
Wear limit
0.7 mm (0.028 in)
SMT516B
+Measu

Page 2860 of 3051

NISSAN ALMERA TINO 2001  Service Repair Manual SMT441C
1. Place inserts in three grooves on coupling sleeve (3rd & 4th
synchronizer).
SMT477C
SMT123C
2. Install 3rd input gear and 3rd baulk ring.
3. Press on 3rd & 4th synchronizer hub.
+Pay attent

Page 2861 of 3051

NISSAN ALMERA TINO 2001  Service Repair Manual SMT752C
b. Install insert springs with reverse baulk ring onto coupling
sleeve.
+Pay attention to position of insert springs.
c. Place 5th baulk ring on 5th input gear.
d. Install reverse synchronizer

Page 2862 of 3051

NISSAN ALMERA TINO 2001  Service Repair Manual SMT191A
Mainshaft and Gears
DISASSEMBLYNLMT00141. Before disassembly, check 1st and 2nd main gear end plays.
Gear end play:
Refer to SDS, MT-97.
If not within specification, disassemble and check cont

Page 2863 of 3051

NISSAN ALMERA TINO 2001  Service Repair Manual SMT047A
6. Remove snap ring.
SMT048A
7. Remove 1st & 2nd synchronizer hub and 1st main gear.
SMT639AA
8. Remove mainshaft front bearing.
SMT640A
INSPECTIONNLMT0015Mainshaft and GearsNLMT0015S01+Check

Page 2864 of 3051

NISSAN ALMERA TINO 2001  Service Repair Manual SMT420CA
+Measure wear of 1st and 2nd double baulk rings.
a) Place baulk rings in position on synchronizer cone.
b) While holding baulk ring against synchronizer cone as far as it
will go, measure dim