Page 3017 of 3051
ComponentsNLST0044
NST052
NST053
InspectionNLST0045Disassemble the power steering oil pump only if the following items
are found.
+Oil leak from any point shown in the figure
+Deformed or damaged pulley
+Poor performance
POWER STEERING OIL PUMP (SR ENGINE)
Components
ST-22
Page 3018 of 3051
ComponentsNLST0038
SST882CA
1. Rear bracket
2. Rear body
3. Dowel pin
4. Side plate seal
5. Cam ring
6. Vane
7. Rotor
8. Side plate9. O-ring (Outer)
10. O-ring (Inner)
11. Front body
12. Drive shaft rear oil seal
13. Drive shaft front oil seal
14. Drive shaft
15. Snap ring
16. O-ring17. Outlet connector
18. Connector seal
19. Flow control valve
20. Flow control valve spring
21. Inlet connector
22. O-ring
23. Washer
SST883C
Pre-disassembly InspectionNLST0039Disassemble the power steering oil pump only if the following items
are found.
+Oil leak from any point shown in the figure
+Poor performance
POWER STEERING OIL PUMP (YD ENGINE)
Components
ST-23
Page 3019 of 3051

SST884C
Removal and InstallationNLST00401. Remove chain case cover.
SST885C
2. Revolving crank pulley, set tool.
3. Fix tool with chain cover fixing bolts.
4. Using suitable tool, remove sprocket fixing nut and washer.
Do not remove Tool while power steering oil pump is
removed.
SST886C
5. Remove power steering pump fixing bolts, then remove it.
SST890C
+Apply Gasket to the installation surface of the engine chain
case cover as shown in the figure before installing the chain
case cover to the engine.
+Bleed air after installation.
Refer to ST-8.
DisassemblyNLST0041CAUTION:
+Parts which can be disassembled are strictly limited.
Never disassemble parts other than those specified.
+Disassemble in as clean a place as possible.
+Clean your hands before disassembly.
+Do not use rags; use nylon cloths or paper towels.
+Follow the procedure and cautions in the Service Manual.
+When disassembling and reassembling, do not let foreign
matter enter or contact the parts.
POWER STEERING OIL PUMP (YD ENGINE)
Removal and Installation
ST-24
Page 3020 of 3051
SST887C
+Remove rear bracket and rear body.
+Remove side plate seal, cam ring vane, rotor side and plate.
SST036A
+Remove inlet connector and outlet connector with spring.
Be careful not to drop the flow control valve.
Do not disassemble the flow control valve.
SST888C
+Remove oil seal
SST889C
+Remove snap ring, then draw drive shaft.
Be careful not to drop drive shaft.
InspectionNLST0042+If pulley is cracked or deformed, replace it.
+If an oil leak is found around pulley shaft oil seal, replace the
seal.
+If serration on pulley or pulley shaft is deformed or worn,
replace it.
POWER STEERING OIL PUMP (YD ENGINE)
Disassembly (Cont’d)
ST-25
Page 3021 of 3051
SST038A
AssemblyNLST0043Assemble oil pump, noting the following instructions.
+Make sure O-rings and oil seal are properly installed.
+Always install new O-rings and oil seal.
+Be careful of oil seal direction.
+Cam ring, rotor and vanes must be replaced as a set if neces-
sary.
+Coat each part with DEXRON
TMIII or equivalent when assem-
bling.
SST289A
+Pay attention to the direction of rotor.
SST843A
+When assembling vanes to rotor, rounded surfaces of vanes
must face cam ring side.
SST472C
+Insert pin 2 into pin groove 1 of front housing and front side
plate. Then install cam ring 3 as shown at left.
Cam ring:
D
1is less than D2.
POWER STEERING OIL PUMP (YD ENGINE)
Assembly
ST-26
Page 3022 of 3051
General SpecificationsNLST0032
Applied model
Steering modelPower steering
Steering gear typePR25T
Steering overall gear ratio18.07
Turns of steering wheel (Lock to lock)3.26
Steering column typeCollapsible, tilt
Steering WheelNLST0033
Steering wheel axial play mm (in)0 (0)
Steering wheel play mm (in)35 (1.38) or less
Movement of gear housing mm (in)±2(±0.08) or less
Steering ColumnNLST0034
Steering column length“L”mm (in) 535 - 537 (21.06 - 21.14)
SST855C
SERVICE DATA AND SPECIFICATIONS (SDS)
General Specifications
ST-27
Page 3023 of 3051

Steering Gear and LinkageNLST0035
Steering gear typePR25T
Tie-rod outer ball
jointSwinging force at cotter pin hole:
“A”N (kg, lb)6.9 - 65.7 (0.66 - 6.59, 1.5 - 14.8)
Rotating torque:“B”N·m (kg-cm,
in-lb)0.29 - 2.94 (3.0 - 30.0, 2.6 - 26.0)
Axial end play:“C”mm (in) 0.4 (0.016) or less
Tie-rod inner ball
jointSwinging force*:“A”N (kg, lb) 5.9 - 46.1 (0.58 - 4.65, 1.3 - 10.4)
Axial end play:“C”mm (in) 0.2 (0.004) or less
Tie-rod standard length“L”mm (in) 185 (7.28)
*: Measuring point [!: 172 mm (6.77 in)]
SST867C
Rack stroke“S”mm (in)70 (2.76)
SST086BA
Power SteeringNLST0036
Steering gear typePR25T
Rack sliding
force N (kg, lb)
Under normal oper-
ating oil pressureRange within±11.5 mm (±0.453 in)
from the neutral position at rack
speed of 3.5 mm (0.138 in)/sAverage force 197 - 255 (20.1 - 26.0, 44.3 - 57.3)
Steering wheel turning force
(Measured at one full turn from the neutral position) N (kg, lb)26 - 32 (2.7 - 3.2, 5.8 - 7.2)
Fluid capacity (Approximate)!(Imp qt)1.0 (7/8)
Oil pump maximum pressure kPa (bar, kg/cm
2, psi)QG 8,600 - 9,200 (86.0 - 92.0, 87.7 - 93.8, 1,247 - 1,334)
SR 8,600 - 9,200 (86.0 - 92.0, 87.7 - 93.8, 1,247 - 1,334)
YD 8,800 - 9,400 (88.0 - 94.0, 88.7 - 95.8, 1,261 - 1,362)
SERVICE DATA AND SPECIFICATIONS (SDS)
Steering Gear and Linkage
ST-28
Page 3024 of 3051

FRONT & REAR SUSPENSION
SECTION
SU
CONTENTS
FRONT SUSPENSION....................................................2
Precautions ..................................................................2
PRECAUTIONS.........................................................2
Preparation ..................................................................2
SPECIAL SERVICE TOOLS........................................2
COMMERCIAL SERVICE TOOLS................................2
Noise, Vibration and Harshness (NVH)
Troubleshooting ...........................................................4
NVH TROUBLESHOOTING CHART............................4
Components.................................................................5
On-vehicle Service.......................................................6
FRONT SUSPENSION PARTS...................................6
BALANCING WHEELS...............................................6
TIRE ROTATION.......................................................8
FRONT WHEEL ALIGNMENT.....................................8
Coil Spring and Shock Absorber ...............................10
COMPONENTS.......................................................10
REMOVAL AND INSTALLATION............................... 11
DISASSEMBLY........................................................ 11
INSPECTION........................................................... 11
ASSEMBLY.............................................................12
Stabilizer Bar .............................................................12
REMOVAL AND INSTALLATION...............................12
Transverse Link and Lower Ball Joint .......................13
REMOVAL AND INSTALLATION...............................13
INSPECTION...........................................................13
Service Data and Specifications (SDS).....................15
GENERAL SPECIFICATIONS (FRONT).....................15
FRONT WHEEL ALIGNMENT (UNLADEN*1).............15
LOWER BALL JOINT...............................................15
WHEELARCH HEIGHT (UNLADEN*1).......................16
WHEEL RUNOUT....................................................16
WHEEL BALANCE...................................................16
REAR SUSPENSION.....................................................17
Precautions ................................................................17
PRECAUTIONS.......................................................17
Preparation ................................................................17
COMMERCIAL SERVICE TOOLS..............................17
Noise, Vibration and Harshness (NVH)
Troubleshooting .........................................................17
Components...............................................................18
On-vehicle Service.....................................................19
REAR SUSPENSION PARTS...................................19
REAR WHEEL ALIGNMENT.....................................19
Removal and Installation ...........................................22
REMOVAL...............................................................23
INSTALLATION........................................................23
Coil Spring and Shock Absorber ...............................23
REMOVAL AND INSTALLATION...............................23
DISASSEMBLY........................................................24
INSPECTION...........................................................24
ASSEMBLY.............................................................24
Torsion Beam, Lateral Link and Control Rod ............25
DISASSEMBLY........................................................25
INSPECTION...........................................................25
ASSEMBLY.............................................................25
Service Data and Specifications (SDS).....................27
GENERAL SPECIFICATIONS (REAR).......................27
REAR WHEEL ALIGNMENT (UNLADEN*).................27