Page 2873 of 3051
NLMT0093
SMT029AA
1. Install striking lever and striking rod.
SMT645AA
2. Install selector and retaining pin.
SMT138A
3. Install check ball and reverse check assembly.
+Before installation, rotate striking rod as shown in the fig-
ure to avoid interference.
SAT601C
4. Install final drive assembly.
5. Install input shaft and mainshaft with 1st & 2nd shift fork
assembly.
+Be careful not to damage input shaft oil seal.
SMT065A
6. Install interlock balls and plunger.
ASSEMBLYRS5F50A
MT-84
Page 2874 of 3051
SMT066A
7. Install 3rd & 4th shift fork and bracket, then install 3rd & 4th
fork rod, stopper ring and retaining pin.
When installing stopper rings, use snap ring remover and
installer.
SMT067A
8. Install interlock balls.
SMT666C
9. Install 5th shift fork, then install fork rod, stopper ring and
retaining pin.
When installing stopper rings, use snap ring remover and
installer.
SMT018B
10. Install 5th & reverse check plug, spring and ball.
+Apply sealant to bolt threads. Refer to“Shift Control
Components”, MT-64.
SMT201B
11. Install reverse lock spring on 5th & reverse bracket.
+Pay attention to its direction.
ASSEMBLYRS5F50A
MT-85
Page 2875 of 3051
SMT667C
12. Install check ball and reverse lever spring on reverse lever
assembly.
+Apply multi-purpose grease to check ball.
+Pay attention to direction of reverse lever spring.
SMT668C
13. Install reverse lever assembly on clutch housing.
SMT669C
14. Install reverse arm shaft and retaining pin.
SMT670C
15. Hook reverse lock spring and reverse lever spring on reverse
lever assembly.
SMT671C
16. Mesh 4th gear, then install reverse idler gear and shaft.
+Pay attention to direction of tapped hole.
ASSEMBLYRS5F50A
MT-86
Page 2876 of 3051
SMT070A
17. Place magnet on clutch housing.
SMT446C
18. If bearing preload of mainshaft was adjusted, install selected
shim(s) into transmission case.
+To aid in installation of transmission case, place shift
selector in the 1st and 2nd shift bracket or between 1st
and 2nd bracket and 3rd and 4th bracket.
19. Apply sealant to mating surface of transmission case and
install it. Refer to“Case Components”, MT-62.
20. Install PNP switch.
SMT626D
21. Apply sealant to threads of check plugs. Install balls, springs
and plugs. Refer to“Shift Control Components”, MT-64.
22. After assembly, check that you can shift into each gear
smoothly.
SAT478EA
23. Measure total turning torque.
Total turning torque (New bearing):
8.8 - 21.6 N·m (90 - 220 kg-cm, 78 - 191 in-lb)
+When old bearing is used again, preload will be slightly
less than the above. Make sure torque is close to the
specified range.
ASSEMBLYRS5F50A
MT-87
Page 2877 of 3051
General SpecificationsNLMT0076TRANSAXLENLMT0076S01
Applied modelQG18DE
Model code number8E009 8E069
Transaxle modelRS5F70A
Number of speeds5
Synchromesh typeWarner
Shift pattern
Gear ratio 1st3.333
2nd1.955
3rd1.286
4th0.926
5th0.733
Reverse 3.214
Number of teeth Input gear 1st 15
2nd 22
3rd 28
4th 41
5th 45
Rev. 14
Main gear 1st 50
2nd 43
3rd 36
4th 38
5th 33
Rev. 45
Reverse idler gear 37
Oil capacity!(Imp pt)3.0 (5-1/4)
Oil level (Reference data) mm (in) 56.5 - 61.0 (2.224 - 2.402)
Remarks1st & 2nd double baulk ring type synchronizer
Reverse sub-gear
FINAL GEARNLMT0076S02
EngineQG18DE
Transaxle modelRS5F70A
Final gear ratio4.437
Number of teethFinal gear/Pinion 71/16
Side gear/Pinion mate gear 14/10
SERVICE DATA AND SPECIFICATIONS (SDS)RS5F70A
General Specifications
MT-88
Page 2878 of 3051
Gear End PlayNLMT0077Unit: mm (in)
Gear End play
1st main gear
0.18 - 0.31 (0.0071 - 0.0122) 2nd main gear
5th main gear
Reverse main gear
3rd input gear
4th input gear0.17 - 0.44 (0.0067 - 0.0173)
Clearance Coupling SleeveNLMT00941ST, 2ND, 3RD, 4TH, 5TH & REVERSE COUPLING SLEEVENLMT0094S01
Coupling sleeve Length“L”
1st & 2nd0 - 0.68 mm (0 - 0.0268 in)
3rd & 4th0 - 0.95 mm (0 - 0.0374 in)
5th & Reverse 0 - 0.89 mm (0 - 0.0350 in)
Clearance Between Baulk Ring and GearNLMT00783RD, 4TH, 5TH, REVERSE BAULK RINGNLMT0078S01Unit: mm (in)
Standard Wear limit
3rd
0.90 - 1.45 (0.0354 - 0.0571)
0.7 (0.028) 4th
5th
Reverse 0.9 - 1.35 (0.0354 - 0.0531)
1ST AND 2ND DOUBLE BAULK RINGNLMT0078S02Unit: mm (in)
SMT906D
Dimension Standard Wear limit
A 0.6 - 0.8 (0.024 - 0.031)
0.2 (0.008)
B 0.6 - 1.1 (0.024 - 0.043)
SERVICE DATA AND SPECIFICATIONS (SDS)RS5F70A
Gear End Play
MT-89
Page 2879 of 3051

Available Snap RingsNLMT0079SNAP RINGNLMT0079S01
End play0.05 - 0.25 mm (0.0020 - 0.0098 in)
Thickness mm (in) Part number*
1.45 (0.0571) 32204-6J000
1.55 (0.0610) 32204-6J001
1.65 (0.0650) 32204-6J002
1.75 (0.0689) 32204-6J003
1.85 (0.0728) 32204-6J004
*: Always check with the parts department for the latest information.
Available C-ringsNLMT00804TH INPUT GEAR C-RINGNLMT0080S01
End play0 - 0.06 mm (0 - 0.0024 in)
Thickness mm (in) Part number*
3.00 (0.1181) 32205-6J000
3.03 (0.1193) 32205-6J001
3.06 (0.1205) 32205-6J002
3.09 (0.1217) 32205-6J003
3.12 (0.1228) 32205-6J004
*: Always check with the parts department for the latest information.
5TH INPUT GEAR REAR C-RINGNLMT0080S02
End play0 - 0.06 mm (0 - 0.0024 in)
Thickness mm (in) Part number*
2.59 (0.1020) 32205-6J005
2.62 (0.1031) 32205-6J006
2.65 (0.1043) 32205-6J007
2.68 (0.1055) 32205-6J008
2.71 (0.1067) 32205-6J009
2.74 (0.1079) 32205-6J010
*: Always check with the parts department for the latest information.
SERVICE DATA AND SPECIFICATIONS (SDS)RS5F70A
Available Snap Rings
MT-90
Page 2880 of 3051
MAINSHAFT C-RINGNLMT0080S03
End play0 - 0.06 mm (0 - 0.0024 in)
Thickness mm (in) Part number*
3.48 (0.1370) 32348-6J000
3.51 (0.1382) 32348-6J001
3.54 (0.1394) 32348-6J002
3.57 (0.1406) 32348-6J003
3.60 (0.1417) 32348-6J004
3.63 (0.1429) 32348-6J005
3.66 (0.1441) 32348-6J006
3.69 (0.1453) 32348-6J007
3.72 (0.1465) 32348-6J008
3.75 (0.1476) 32348-6J009
3.78 (0.1488) 32348-6J010
3.81 (0.1500) 32348-6J011
3.84 (0.1512) 32348-6J012
3.87 (0.1524) 32348-6J013
3.90 (0.1535) 32348-6J014
3.93 (0.1547) 32348-6J015
3.96 (0.1559) 32348-6J016
*: Always check with the parts department for the latest information.
SERVICE DATA AND SPECIFICATIONS (SDS)RS5F70A
Available C-rings (Cont’d)
MT-91