2001 NISSAN ALMERA TINO Service Repair Manual

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Page 2785 of 3051

NISSAN ALMERA TINO 2001 Service Repair Manual CHASSIS AND BODY MAINTENANCE=NLMA0043S0502Abbreviations: R = Replace I = Inspect: Correct or replace if necessary
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Refer-
ence
pages Perform on a kilometer bas

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NISSAN ALMERA TINO 2001 Service Repair Manual Maintenance Under Severe Driving Conditions
(Annual Driving Distance > 30,000 km/year)
=NLMA0043S06The maintenance intervals shown on the preceding pages are for normal operating conditions. If the ve

Maintenance Under Severe Driving Conditions
(Annual Driving Distance > 30,000 km/year)
=NLMA0043S06The maintenance intervals shown on the preceding pages are for normal operating conditions. If the vehicle
is mainly operated under severe driving conditions as shown below, more frequent maintenance must be per-
formed on the following items as shown in the table.
A—Driving under dusty conditions
B—Driving repeatedly short distances
C—Towing a trailer or caravan
D—Extensive idling
E—Driving in extremely adverse weather conditions or in areas where ambient temperatures are either
extremely low or extremely high
F—Driving in high humidity areas or in mountainous areas
G—Driving in areas using salt or other corrosive materials
H—Driving on rough and/or muddy roads or in the desert
I—Driving with frequent use of braking or in mountainous areas
J—Frequent off road use or driving in water
K—Sustained high speed driving
L—For models without Euro-OBD system
Driving conditionMaintenance
itemMaintenance
operationMaintenance interval
ABCD........Engine oil & engine oil filter
Petrol models Replace Every 7,500 km (4,500 miles)
Diesel models Replace Every 10,000 km (6,000 miles)
A...........Air cleaner filter
Petrol models Replace Every 30,000 km (18,000 miles)
Diesel models Replace Every 30,000 km (18,000 miles)
A...E.......Fuel filter
Diesel models Replace Every 30,000 km (18,000 miles)
A...........Ventilation air filter
Petrol models Replace Every 15,000 km (9,000 miles)
Diesel models Replace Every 10,000 km (6,000 miles)
.....F......Brake fluid
Petrol models Replace Every 30,000 km (18,000 miles)
Diesel models Replace Every 30,000 km (18,000 miles)
..C....H....CVT fluid
Petrol models Replace Every 22,500 km (13,500 miles)
A.C...GHI...Brake pads, rotors & other brake system components
Petrol models Inspect Every 15,000 km (9,000 miles)
Diesel models Inspect Every 10,000 km (6,000 miles)
......GH....Steering gear & linkage, axle & suspension parts, drive shafts,
exhaust system
Petrol models Inspect Every 30,000 km (18,000 miles)
Diesel models Inspect Every 30,000 km (18,000 miles)
PERIODIC MAINTENANCE
Maintenance Under Severe Driving Conditions (Annual Driving Distance > 30,000 km/year)
MA-19

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NISSAN ALMERA TINO 2001 Service Repair Manual NLMA0006
Fluids and LubricantsNLMA0006S01
Recommended fluids and lubricants
Engine oilQG and SR engine+Except for Europe
API SF, SG, SH or SJ*1
ILSAC grade GF-I or GF-II*1
+For Europe
API SG, SH or SJ

Page 2788 of 3051

NISSAN ALMERA TINO 2001 Service Repair Manual NTI044
SAE Viscosity Number=NLMA0006S02GASOLINE ENGINENLMA0006S0204+For warm and cold areas: 10W-30 is preferable for ambient
temperature above �20°C (�4°F).
+5W-30 will positively improve fuel econ

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NISSAN ALMERA TINO 2001 Service Repair Manual SMA089D
Engine Coolant Mixture Ratio=NLMA0006S03The engine cooling system is filled at the factory with a high-quality,
year-round and extended life engine coolant. The high quality
engine coolant con

Page 2790 of 3051

NISSAN ALMERA TINO 2001 Service Repair Manual MANUAL TRANSAXLE
SECTION
MT
CONTENTS
RS5F70A
PREPARATION...............................................................3
Special Service Tools ..................................................3
Comme

MANUAL TRANSAXLE
SECTION
MT
CONTENTS
RS5F70A
PREPARATION...............................................................3
Special Service Tools ..................................................3
Commercial Service Tools ...........................................5
RS5F50A
PREPARATION...............................................................6
Special Service Tools ..................................................6
Commercial Service Tools ...........................................8
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING.....................................................9
NVH Troubleshooting Chart.........................................9
MANUAL TRANSAXLE...............................................9
RS5F70A
M/T OIL..........................................................................10
Changing M/T Oil.......................................................10
Checking ....................................................................10
OIL LEAK AND OIL LEVEL.......................................10
RS5F50A
M/T OIL.......................................................................... 11
Changing M/T Oil....................................................... 11
Checking .................................................................... 11
OIL LEAK AND OIL LEVEL....................................... 11
DESCRIPTION...............................................................12
Cross-sectional View - RS5F70A ..............................12
Cross-sectional View - RS5F50A ..............................13
DOUBLE-CONE SYNCHRONIZER............................14
ON-VEHICLE SERVICE................................................15
Replacing Oil Seal .....................................................15
DIFFERENTIAL OIL SEAL........................................15
STRIKING ROD OIL SEAL.......................................15Position Switch Check ...............................................16
BACK-UP LAMP SWITCH........................................16
PNP SWITCH..........................................................16
BACK-UP LAMP SWITCH AND PNP SWITCH...........17
RS5F70A
REMOVAL AND INSTALLATION.................................18
Removal .....................................................................18
Installation ..................................................................19
MODEL QG18DE ENGINE.......................................19
RS5F50A
REMOVAL AND INSTALLATION.................................20
Removal .....................................................................20
Installation ..................................................................22
MODEL YD ENGINE................................................22
TRANSAXLE GEAR CONTROL...................................23
Components...............................................................23
RS5F70A
OVERHAUL...................................................................24
Case Components .....................................................24
Gear Components .....................................................25
Shift Control Components .........................................26
Final Drive Components ............................................27
DISASSEMBLY..............................................................28
Transaxle Case ..........................................................28
Clutch Housing ..........................................................30
REPAIR FOR COMPONENT PARTS...........................34
Input Shaft and Gears ...............................................34
DISASSEMBLY........................................................34
INSPECTION...........................................................35
ASSEMBLY.............................................................36
Mainshaft and Gears .................................................39
DISASSEMBLY........................................................39
INSPECTION...........................................................40

Page 2791 of 3051

NISSAN ALMERA TINO 2001 Service Repair Manual ASSEMBLY.............................................................42
Final Drive..................................................................47
PRE-INSPECTION..................................

ASSEMBLY.............................................................42
Final Drive..................................................................47
PRE-INSPECTION...................................................47
DISASSEMBLY........................................................48
INSPECTION...........................................................49
ASSEMBLY.............................................................49
Shift Control Components .........................................51
INSPECTION...........................................................51
ASSEMBLY....................................................................52
Clutch Housing ..........................................................52
Transaxle Case ..........................................................56
RS5F50A
OVERHAUL...................................................................62
Case Components .....................................................62
Gear Components .....................................................63
Shift Control Components .........................................64
DISASSEMBLY..............................................................65
REPAIR FOR COMPONENT PARTS...........................68
Input Shaft and Gears ...............................................68
DISASSEMBLY........................................................68
INSPECTION...........................................................69
ASSEMBLY.............................................................70
Mainshaft and Gears .................................................73
DISASSEMBLY........................................................73
INSPECTION...........................................................74
ASSEMBLY.............................................................75
Final Drive..................................................................77
DISASSEMBLY........................................................77
INSPECTION...........................................................77
ASSEMBLY.............................................................78
Shift Control Components .........................................79
INSPECTION...........................................................79
Case Components .....................................................79
REMOVAL AND INSTALLATION...............................79
ADJUSTMENT...............................................................81
Input Shaft End Play and Differential Side
Bearing Preload .........................................................81
DIFFERENTIAL SIDE...............................................81
INPUT SHAFT SIDE.................................................82
Mainshaft Bearing Preload ........................................82
ASSEMBLY....................................................................84
RS5F70A
SERVICE DATA AND SPECIFICATIONS (SDS).........88
General Specifications ...............................................88
TRANSAXLE...........................................................88
FINAL GEAR...........................................................88
Gear End Play ...........................................................89
Clearance Coupling Sleeve .......................................89
1ST, 2ND, 3RD, 4TH, 5TH & REVERSE
COUPLING SLEEVE
................................................89
Clearance Between Baulk Ring and Gear ................89
3RD, 4TH, 5TH, REVERSE BAULK RING..................89
1ST AND 2ND DOUBLE BAULK RING......................89
Available Snap Rings ................................................90
SNAP RING.............................................................90
Available C-rings........................................................90
4TH INPUT GEAR C-RING.......................................90
5TH INPUT GEAR REAR C-RING.............................90
MAINSHAFT C-RING...............................................91
Available Adjusting Shims .........................................92
INPUT SHAFT REAR BEARING ADJUSTING
SHIM
......................................................................92
MAINSHAFT ADJUSTING SHIM................................93
MAINSHAFT REAR BEARING ADJUSTING SHIM......93
Available Thrust Washer............................................94
MAINSHAFT THRUST WASHER...............................94
Available Washers .....................................................94
DIFFERENTIAL SIDE GEAR THRUST WASHER........94
Available Shims - Differential Side Bearing
Preload and Adjusting Shim ......................................95
BEARING PRELOAD...............................................95
DIFFERENTIAL SIDE BEARING ADJUSTING
SHIMS
....................................................................95
RS5F50A
SERVICE DATA AND SPECIFICATIONS (SDS).........96
General Specifications ...............................................96
TRANSAXLE...........................................................96
FINAL GEAR...........................................................96
Gear End Play ...........................................................97
Clearance Between Baulk Ring and Gear ................97
3RD, 4TH & 5TH BAULK RING.................................97
1ST AND 2ND DOUBLE BAULK RING......................97
REVERSE BAULK RING..........................................97
Available Snap Rings ................................................98
1ST & 2ND SYNCHRONIZER HUB (AT
MAINSHAFT)
...........................................................98
3RD & 4TH SYNCHRONIZER HUB (AT INPUT
SHAFT)
...................................................................98
5TH MAIN GEAR (AT MAINSHAFT)..........................98
Available Thrust Washer............................................98
4TH INPUT GEAR (AT INPUT SHAFT)......................98
DIFFERENTIAL SIDE GEAR THRUST WASHER........98
Available Shims .........................................................99
BEARING PRELOAD AND END PLAY......................99
TOTAL TURNING TORQUE (NEW BEARING)............99
MAINSHAFT BEARING ADJUSTING SHIM................99
TABLE FOR SELECTING MAINSHAFT BEARING
ADJUSTING SHIM(S)
...............................................99
INPUT SHAFT BEARING ADJUSTING SHIM...........100
TABLE FOR SELECTING INPUT SHAFT BEARING
ADJUSTING SHIM(S)
.............................................100
DIFFERENTIAL SIDE BEARING ADJUSTING
SHIM
....................................................................100
TABLE FOR SELECTING DIFFERENTIAL SIDE
BEARING ADJUSTING SHIM(S)
.............................101
CONTENTS(Cont’d)
MT-2

Page 2792 of 3051

NISSAN ALMERA TINO 2001 Service Repair Manual Special Service ToolsNLMT0032
Tool number
Tool nameDescription
KV38107700
Preload adapter
NT087
Measuring turning torque of final drive assembly
Measuring total turning torque
Measuring clearance betw

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