2001 NISSAN ALMERA TINO Service Repair Manual

Page 2825 of 3051

NISSAN ALMERA TINO 2001  Service Repair Manual SMT841D
+Measure the movement (play, dimension“L”) of 3rd & 4th cou-
pling sleeve with their end fixed and the other end lifted as
shown in the figure. If the movement exceeds specification,
repla

Page 2826 of 3051

NISSAN ALMERA TINO 2001  Service Repair Manual SMT695D
+Install synchronizer hub with its three grooves facing the front
side (3rd input gear side).
SMT699D
+Install 3rd & 4th coupling sleeve with its chamfered surface
facing the 4th input gear si

Page 2827 of 3051

NISSAN ALMERA TINO 2001  Service Repair Manual SMT703D
10. Position 5th input gear as shown in the figure, and install it on
input shaft.
SMT702DB
11. Install 5th input gear.
CAUTION:
Do not reuse 5th input gear.
12. Install 5th gear rear C-ring o

Page 2828 of 3051

NISSAN ALMERA TINO 2001  Service Repair Manual SMT760D
Mainshaft and Gears
DISASSEMBLYNLMT00591. Before disassembly, measure gear end play.
Gear end play:
Refer to SDS, MT-89.
+If end play is not within the specificed limit, disassemble and
check

Page 2829 of 3051

NISSAN ALMERA TINO 2001  Service Repair Manual SMT681DB
7. Place bearing replacer between 5th & reverse synchronizer
hub and 5th main gear, and press out both reverse gear bush-
ing and 5th & reverse synchronizer assembly.
8. Remove 5th main gear,

Page 2830 of 3051

NISSAN ALMERA TINO 2001  Service Repair Manual SMT637A
SynchronizersNLMT0060S02+Check spline area of coupling sleeves, hubs and gears for
wear or cracks.
+Check baulk rings for cracks or deformation.
+Check insert springs for wear or deformation.

Page 2831 of 3051

NISSAN ALMERA TINO 2001  Service Repair Manual +Measure wear of 1st and 2nd baulk ring.
a) Place baulk rings in position on synchronizer cone.
b) While holding baulk ring against synchronizer cone as far as it
will go, measure dimensions“A”and

Page 2832 of 3051

NISSAN ALMERA TINO 2001  Service Repair Manual SMT695D
3. Install 1st & 2nd synchronizer hub with its three grooves fac-
ing the front side (1st main gear side) onto mainshaft.
CAUTION:
Do not reuse 1st & 2nd synchronizer hub.
SMT707DB
4. Install