
Inspection and AdjustmentNLCL0006CLUTCH PEDAL INSPECTIONNLCL0006S04Pedal StrokeNLCL0006S0401Check clutch pedal stroke by using a 1±meter rule to measure the
total pedal stroke. Place end of rule onto the middle of the clutch
pedal pad. Place a book/clipboard on the driver's seat to set a ref-
erence point, ensure the book/clipboard does not move during
pedal depression. Mark (A) the pedal fully up position on the rule.
Depress the clutch pedal and mark (B) the rule again next to the
reference point on the book/clipboard. Measure the distance
between the marks (A and B), this is the actual pedal stroke (S).
Check the specified pedal stroke in the table, adjust actual pedal
stroke if necessary (refer toªCLUTCH PEDAL ADJUSTMENTº).
NOTE:
+Do not use steering wheel as a reference point, angle gives
incorrect reading.
+Ensure there is no interference between the floor carpet and
clutch pedal when fully depressed.
NCL058
SCL702
Pedal Free PlayNLCL0006S0402Check pedal free play, if out of specification refer toªCLUTCH
PEDAL ADJUSTMENTº
+Push on the clutch pedal until resistance is felt, and check the
distance the pedal moves.
CLUTCH SYSTEM
Inspection and Adjustment
CL-9 

SYMBOL ABBREVIATION SYMBOL ABBREVIATION
Tightening torque
2WD2-Wheel Drive
Should be lubricated with grease. Unless oth-
erwise indicated, use recommended multi-pur-
pose grease.A/CAir Conditioner
Should be lubricated with oil. P/S Power Steering
Sealing point SST Special Service Tools
Checking point SAE Society of Automotive Engineers, Inc.
Always replace after every disassembly. ATF Automatic Transmission Fluid
jP
Apply petroleum jelly.
D1Drive range 1st gear
Apply ATF. D2Drive range 2nd gear
Select with proper thickness. D
3Drive range 3rd gear
✩Adjustment is required. D
4Drive range 4th gear
SDS Service Data and Specifications OD Overdrive
LH, RH Left-Hand, Right-Hand 2
22nd range 2nd gear
FR, RR Front, Rear 2
12nd range 1st gear
M/T Manual Transaxle/Transmission 1
21st range 2nd gear
A/T Automatic Transaxle/Transmission 1
11st range 1st gear
HOW TO USE THIS MANUAL
GI-10 

S
S/LOCK - Wiring diagram ................ EL-260, 286
S/SIG - Wiring diagram ................. EC-512, 1028
SAE J1930 terminology list ........................ GI-48
SHIFT - Wiring diagram ........................... AT-196
SROOF - Wiring diagram ........................ EL-238
SRS - See Supplemental Restraint
System ................................................... RS-16
START - Wiring diagram ........................... SC-14
STOP/L - Wiring diagram .......................... EL-91
SWL/V - Wiring diagram ................. EC-366, 481
Seal - See Exterior .................................... BT-38
Seat belt pre-tensioner disposal ............... RS-30
Seat belt pre-tensioner ............................... RS-3
Seat belt, front ............................................ RS-5
Seat belt, rear ............................................. RS-7
Seat, front .................................................. BT-46
Seat, rear ................................................... BT-49
Self-diagnostic results ............ EC-73, 598, 1098
Shift control components (M/T) .......... MT-26, 64
Shift fork (M/T) .................................... MT-26, 64
Shift lever .................................................. MT-23
Shift lock system ...................................... AT-195
Shock absorber (front) .............................. SU-11
Shock absorber (rear) ............................... SU-23
Side air bag ............................................... RS-28
Side trim .................................................... BT-28
Speedometer ........................................... EL-130
Spiral cable ............................................... RS-24
Spring (Wheelarch) height .......................... SU-6
Stabilizer bar (front) .................................. SU-12
Stall test (A/T) ............................................ AT-51
Standardized relay ....................................... EL-7
Start signal .......................... EC-511, 1027, 1293
Starter ....................................................... SC-17
Starting system ......................................... SC-13
Steering linkage ......................................... ST-15
Steering switch .......................................... EL-67
Steering wheel and column ....................... ST-10
Steering wheel play ..................................... ST-6
Steering wheel turning force ....................... ST-8
Stop lamp .................................................. EL-91
Striking rod (M/T) ................................ MT-26, 64
Strut (front) ................................................ SU-10
Strut (rear) ................................................. SU-22
Sub-gear (M/T) .......................................... MT-25
Sunroof, electric ....................................... EL-238
Sunroof ...................................................... BT-51
Super lock ................................................ EL-281
Supplemental Restraint System ............... RS-16
Swirl control valve control solenoid
valve .................................. EC-366, 481, 1285
Symbols and abbreviations .......................... GI-9
Symptom matrix chart ........... EC-124, 648, 1116
Synchronizer (M/T) ............................. MT-25, 63
System readiness test (SRT) code ... EC-62, 586
T
TCM circuit diagram ................................... AT-13
TCM inspection table ................................. AT-58
TP/SW - Wiring diagram ................. EC-354, 874
TPS - Wiring diagram ..................... EC-178, 703
TURN - Wiring diagram ........................... EL-102
Tachometer .............................................. EL-130
Tail lamp .................................................... EL-87
Thermostat .................................... LC-15, 35, 57
Three way catalyst precautions ................... GI-6
Three way catalyst .......................... EC-327, 848
Throttle position sensor (TPS) ........ EC-175, 700
Throttle position sensor adjustment .. EC-99, 623
Throttle position switch ................... AT-111, 145,
EC-352, 872
Throwout bearing - See Clutch release
bearing ............................................. CL-17, 20
Tie-rod ball joints ....................................... ST-18
Tie-rod ........................................................ ST-15
Tightening torque of standard bolts ........... GI-47
Timing belt .......................................... EM-22, 96
Timing chain ........................................... EM-175
Tire size ...................................................... GI-41
Torque converter installation .................... AT-207
Tow truck towing ........................................ GI-45
Transmission case (M/T) .................... MT-24, 62
Tread-FR&RR (Dimensions) ...................... GI-41
Trim ............................................................ BT-28
Trouble diagnoses ...................................... GI-31
Trunk lid finisher ........................................ BT-31
Trunk lid opener - See Trunk lid ................ BT-10
Trunk lid trim .............................................. BT-31
Trunk lid ..................................................... BT-10
Trunk room trim ......................................... BT-31
Turn signal lamp ...................................... EL-101
Two trip detection logic ..................... EC-59, 583
Two-pole lift ................................................ GI-44
U
Under body ................................................ BT-68
V
VSS - Wiring diagram ........... EC-340, 860, 1172
Vacuum hose (brake system) ................... BR-18
Vacuum hose drawing (Engine control) ... EC-33,
567, 1077
Vacuum pump ........................................... BR-20
Valve clearance ................................ EM-42, 214
Valve guide ............................... EM-38, 116, 205
Valve lifter ................................................. EM-41
Valve seat ................................. EM-40, 117, 207
Valve spring .............................. EM-41, 119, 209
ALPHABETICAL INDEX
IDX-7 

STEERING SYSTEM
SECTION
ST
CONTENTS
PRECAUTIONS...............................................................2
Supplemental Restraint System (SRS)″AIR
BAG″and″SEAT BELT PRE-TENSIONER″...............2
Precautions for Steering System .................................2
PREPARATION...............................................................3
Special Service Tools ..................................................3
Commercial Service Tool .............................................3
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING.....................................................5
NVH Troubleshooting Chart.........................................5
ON-VEHICLE SERVICE..................................................6
Checking Steering Wheel Play ....................................6
Checking Neutral Position on Steering Wheel ............6
PRE-CHECKING........................................................6
CHECKING...............................................................6
Front Wheel Turning Angle ..........................................6
Checking Gear Housing Movement ............................6
Checking and Adjusting Drive Belts ............................7
Checking Steering Gear and Linkage .........................7
STEERING GEAR......................................................7
STEERING LINKAGE.................................................7
Checking Fluid Level ...................................................7
Checking Fluid Leakage ..............................................7
Bleeding Hydraulic System..........................................8
Checking Steering Wheel Turning Force ....................8
Checking Hydraulic System.........................................9
STEERING WHEEL AND STEERING COLUMN.........10
Components...............................................................10
Removal and Installation ...........................................10
STEERING WHEEL.................................................10
STEERING COLUMN............................................... 11
Disassembly and Assembly .......................................13Inspection...................................................................14
TILT MECHANISM...................................................14
POWER STEERING GEAR AND LINKAGE................15
Components...............................................................15
Removal and Installation ...........................................16
Inspection...................................................................17
STEERING GEAR....................................................18
BOOT.....................................................................18
TIE-ROD OUTER AND INNER SOCKETS..................18
Assembly ...................................................................18
Adjustment .................................................................20
POWER STEERING OIL PUMP (QG ENGINE)...........21
Components...............................................................21
Inspection...................................................................21
POWER STEERING OIL PUMP (SR ENGINE)............22
Components...............................................................22
Inspection...................................................................22
POWER STEERING OIL PUMP (YD ENGINE)............23
Components...............................................................23
Pre-disassembly Inspection .......................................23
Removal and Installation ...........................................24
Disassembly...............................................................24
Inspection...................................................................25
Assembly ...................................................................26
SERVICE DATA AND SPECIFICATIONS (SDS).........27
General Specifications ...............................................27
Steering Wheel ..........................................................27
Steering Column ........................................................27
Steering Gear and Linkage .......................................28
Power Steering ..........................................................28