Removal and InstallationNLBT0012CAUTION:
+Disconnect ground terminal from battery in advance.
+Disconnect air bag system line in advance.
+Never tamper with or force air bag lid open, as this may adversely affect air bag performance.
+Be careful not to scratch pad and other parts.
INSTRUMENT PANEL ASSEMBLY
Removal and Installation
BT-22
1. Drain the cooling system. Refer to LC-19 (QG), LC-38 (SR),
LC-59 (YD),“Changing Engine Coolant”.
2. Discharge the A/C system. Refer to HA-85.
3. Disconnect the two heater hoses from inside the engine com-
partment.
4. Remove the blower unit. Refer to HA-97.
5. Remove the steering member assembly. Refer to BT-22,
“Instrument Panel Assembly”.
6. Remove the heater unit.
7. Separate the heater & cooling unit case, and remove the
heater core.
INSTALLATIONNLHA0194Install in the reverse order of removal.
When filling radiator with coolant, refer to LC-20 (QG), LC-38
(SR), LC-60 (YD),“Refilling Engine Coolant”.
Recharge the A/C system. Refer to HA-85.
RHA673H
A/C Evaporator
REMOVALNLHA02041. Discharge the A/C system. Refer to HA-85.
2. Disconnect the two refrigerant lines from the engine compart-
ment.
Cap the A/C lines to prevent moisture from entering the sys-
tem.
3. Remove the grommet cover, grommet and expansion valve
cover from the engine compartment.
4. Remove the glove box, instrument lower assist panel and
instrument lower cover. Refer to BT-22.
RHA674H
5. Remove the five screws fixed heater & cooling unit lower
cover.
6. Slide the A/C evaporator to rear side.
7. Slide the heater & cooling unit lower cover to rear side and
then remove it.
8. Slide the A/C evaporator to the front side and then remove the
A/C evaporator.
INSTALLATIONNLHA0205Install in the reverse order of removal.
Recharge the A/C system. Refer to HA-85.
SERVICE PROCEDURE
Heater & Cooling Unit (Heater Core) (Cont’d)
HA-96
Blower Unit
REMOVALNLHA0195
RHA676HA
1. Remove the instrument panel assembly. Refer to BT-22,
“Instrument Panel Assembly”.
2. Disconnect the blower motor and resistor connector.
3. Remove blower unit.
INSTALLATIONNLHA0196Install in the reverse order of removal.
SERVICE PROCEDURE
Blower Unit
HA-97
A
A/C HFC134a (R134a) system precaution . HA-2
A/C HFC134a (R134a) system service
procedure .............................................. HA-85
A/C HFC134a (R134a) system service
tools ....................................................... HA-10
A/C HFC134a system service equip-
ment precaution ....................................... HA-6
A/C air flow ............................................... HA-19
A/C component layout .............................. HA-17
A/C compressor clutch removal and
installation .............................................. HA-90
A/C compressor precaution ........................ HA-5
A/C compressor special service tool .......... HA-9
A/C control linkage adjustment
(manual A/C) ......................................... HA-48
A/C control operation (manual A/C) .......... HA-18
A/C diagnostic work flow (manual
A/C) ...................................................... HA-40
A/C harness layout (manual A/C) ............. HA-21
A/C lubricant (R134a) ............................... HA-87
A/C operational check ............................... HA-41
A/C performance chart .............................. HA-78
A/C performance test diagnoses .............. HA-76
A/C relay ................................................... HA-73
A/C service data specification ................ HA-104
A/C switch ................................................. HA-74
A/C, M - Wiring diagram ........................... HA-27
A/CCUT - Wiring diagram ..................... EC-1301
A/T - Wiring diagram - AT - BA/FTS ........ AT-172
A/T - Wiring diagram - AT - ENG SS ........ AT-91,
177
A/T - Wiring diagram - AT - FTS ................ AT-75
A/T - Wiring diagram - AT - LPSV ... AT-101, 159
A/T - Wiring diagram - AT - MAIN ............. AT-62
A/T - Wiring diagram - AT - PNP/SW ........ AT-68
A/T - Wiring diagram - AT - SSV/A .......... AT-147
A/T - Wiring diagram - AT - TCV ....... AT-96, 166
A/T - Wiring diagram - AT - TPS ..... AT-106, 139
A/T - Wiring diagram - AT - VSS/AT .. AT-86, 128
A/T - Wiring diagram - AT -
VSSMTR .............................................. AT-134
A/T control ............................................. EC-1012
A/T diagnosis communication line .......... EC-928
A/T shift lock system - Wiring
diagram ................................................ AT-196
A/T shift lock system ................................ AT-195
A/T trouble diagnoses .......................... AT-41, 46
AAC/V - Wiring diagram . EC-345, 468, 865, 997
ABS (anti-lock brake system) ................... BR-42
ABS - Wiring diagram ............................... BR-48
ABS sensor rotor ....................................... AX-23
APS - Wiring diagram ........................... EC-1155
AT/C - Wiring diagram .......................... EC-1013
ATDIAG - Wiring diagram ....................... EC-929
Accelerator control system .................... FE-3, 14
Accelerator position sensor ................... EC-1155
Air bag disposal ........................................ RS-30Air bag precautions .................................. GI-3
Air bag ....................................................... RS-16
Air bleeding (hydraulic clutch) ................... CL-10
Air bleeding for brake system ..................... BR-8
Air conditioner cut control ....... EC-38, 572, 1081
Air flow meter - See Mass air flow
sensor ................................ EC-154, 679, 1143
Air mix door control linkage
adjustment ............................................. HA-50
Air spoiler, rear .......................................... BT-38
Alternator ................................................... SC-28
Angular tightening application ...... EM-5, 76, 158
Antenna - See Power antenna ................ EL-233
Anti-lock brake system - Wiring
diagram .................................................. BR-48
Audio and A/C control removal and
installation - See Instrument panel ........ BT-22
Audio ........................................................ EL-208
Automatic transaxle number ...................... GI-40
Auxiliary air control (AAC) valve .... EC-343, 466,
863, 995
B
Back-up lamp switch (M/T) ....................... MT-16
Back-up lamp ............................................. EL-93
Ball joint (front) .......................................... SU-13
Basic inspection ...................... EC-99, 623,1111
Battery ......................................................... SC-3
Baulk ring (M/T) .................................. MT-25, 63
Blower motor ............................................. HA-61
Blower resistor .......................................... HA-61
Board-on lift ................................................ GI-42
Body alignment .......................................... BT-65
Brake booster ............................................ BR-16
Brake fluid change ...................................... BR-7
Brake fluid level and line check .................. BR-7
Brake hydraulic line .................................... BR-9
Brake pedal ............................................... BR-11
Bulb specifications ................................... EL-524
Bumper, front .............................................. BT-7
Bumper, rear .............................................. BT-10
C
CHARGE - Wiring diagram ....................... SC-25
CHIME - Wiring diagram ......................... EL-166
CIGAR - Wiring diagram ......................... EL-195
CKPS - Wiring diagram . EC-297, 440, 821, 911,
970, 1166
CMPS - Wiring diagram .................. EC-304, 828
CONSULT for ABS .................................... BR-58
CONSULT for engine .............. EC-82, 607, 1102
COOL/F - Wiring diagram ..... EC-376, 885, 1201
Camshaft inspection ................. EM-36, 114, 204
Camshaft position sensor (CMPS) . EC-302, 825
Camshaft position sensor (PHASE) ........ EC-302
ALPHABETICAL INDEX
IDX-2
Canister - See EVAP canister .......... EC-39, 573
Charging system ....................................... SC-24
Cigarette lighter ....................................... EL-195
Circuit breaker ........................................... EL-32
Closed throttle position switch ....... EC-352, 872
Clutch cover .............................................. CL-22
Clutch disc ................................................. CL-22
Clutch master cylinder ............................... CL-11
Clutch operating cylinder ........................... CL-14
Clutch pedal .............................................. CL-10
Clutch release bearing ........................ CL-17, 20
Clutch release mechanism .................. CL-17, 20
Clutch withdrawal lever ....................... CL-17, 20
Coil spring (front) ...................................... SU-10
Coil spring (rear) ....................................... SU-23
Collision diagnosis .................................... RS-66
Combination lamp, rear, removal and
installation .............................................. BT-38
Combination meter removal and instal-
lation - See Instrument panel ................ BT-22
Combination meter .................................. EL-130
Combination switch ................................... EL-64
Compression pressure ........................... EM-164
Compressor clutch removal and
installation .............................................. HA-90
Compressor precaution ............................... HA-5
Compressor special service tool ................. HA-9
Connecting rod bearing clearance .. EM-58, 140,
232
Connecting rod bushing clearance .. EM-59, 141,
234
Connecting rod ......................... EM-55, 136, 227
Console box - See Instrument panel ......... BT-22
Control lever (M/T) .................................... MT-23
Converter housing installation ................. AT-207
Coolant mixture ratio ................................ MA-22
Cooling circuit (engine) ................. LC-12, 32, 53
Cooling fan control system ........................ LC-59
Cooling fan control ............... EC-373, 882, 1201
Cooling fan motor ........................... EC-385, 899
Cooling fan relay ............................. EC-384, 898
Coupling sleeve (M/T) ........................ MT-25, 63
Crank angle sensor built into distribu-
tor - See Camshaft position
sensor .................................................. EC-825
Crankcase emission control system -
See Positive crankcase ventilation ...... EC-42,
576, 1082
Crankcase ventilation system - See
Positive crankcase ventilation ...... EC-42, 576,
1082
Crankshaft position sensor (OBD) . EC-295, 439,
819, 969
Crankshaft position sensor (POS) .. EC-295, 439
Crankshaft position sensor (TDC) ......... EC-1166
Crankshaft ................................ EM-57, 138, 229
Cylinder block ........................... EM-52, 133, 221
Cylinder head ........................... EM-33, 108, 200D
DEF - Wiring diagram .............................. EL-199
DTC work support ............................. EC-91, 615
Data link connector for Consult ....... EC-43, 577,
1102
Daytime light system ................................. EL-73
Detonation sensor - See Knock
sensor .......................................... EC-291, 815
Diagnosis sensor unit ............................... RS-21
Diagnostic trouble code (DTC) for
OBD system ................... EC-16, 70, 550, 595,
1064, 1096
Diagnostic trouble code (DTC) inspec-
tion priority chart ......................... EC-122, 646
Differential gear (FF M/T) ............. MT-25, 63, 77
Dimensions ................................................. GI-41
Dome light - See Interior lamp ................ EL-116
Door glass ................................................. BT-14
Door lock ................................................... BT-18
Door mirror ................................................ BT-63
Door trim .................................................... BT-32
Door, front .................................................. BT-13
Door, rear ................................................... BT-13
Drive plate runout ..................... EM-60, 142, 235
Drive shaft (front) ...................................... AX-10
Dropping resistor (A/T) .................... AT-103, 163
Dual pressure switch ................................ HA-12
E
ECCS-D control module ... EC-1129, 1177, 1185,
1253, 1255, 1260, 1262
ECM input/output signal ........ EC-133, 657, 1129
ECTS - Wiring diagram ......... EC-171, 696, 1150
EGR control valve ................................... EC-400
EGR temperature sensor ................ EC-386, 915
EGR volume control valve ............ EC-319, 1277
EGR/TS - Wiring diagram ............... EC-389, 918
EGRC/V - Wiring diagram ....................... EC-322
EGRC1 - Wiring diagram ....... EC-314, 397, 449,
838, 925, 978, 1279
EVAP canister purge volume control
solenoid valve ............................... EC-40, 574
EVAP canister purge volume control
valve ............................ EC-332, 458, 852, 986
EVAP canister ................................... EC-40, 574
Electric sunroof ........................................ EL-238
Electrical diagnoses ................................... GI-21
Electrical ignition system .................. EC-37, 571
Electrical load signal circuit .......... EC-535, 1050
Electrical unit ........................................... EL-530
Electrical units location ............................ EL-442
Electronic fuel injection pump .... EC-1087, 1187,
1194, 1218, 1225, 1232, 1239, 1246, 1264
Engine compartment ................................. BT-66
Engine control circuit diagram ......... EC-30, 564,
1074
ALPHABETICAL INDEX
IDX-3
Headlamp .................................................. EL-69
Headlining - See Roof trim ........................ BT-35
Heated oxygen sensor (HO2S)
(front) . EC-184, 192, 198, 204, 214, 414, 709,
717, 723, 729, 739, 944
Heated oxygen sensor (HO2S) heater
(front) .......................... EC-221, 421, 746, 951
Heated oxygen sensor (HO2S) heater
(rear) ........................... EC-263, 433, 786, 963
Heated oxygen sensor (rear) . EC-227, 237, 246,
256, 426, 752, 761, 770, 779, 956
Heated seat ............................................. EL-234
Height (Dimensions) ................................... GI-41
Hood ............................................................ BT-7
Horn ......................................................... EL-193
How to erase DTC for OBD system .. EC-69, 71,
594, 596, 1096
I
IACV-AAC valve ............. EC-343, 466, 863, 995
IATS - Wiring diagram .... EC-163, 409, 689, 939
IGN/SG - Wiring diagram ................ EC-501, 903
ILL - Wiring diagram ................................ EL-109
INJECT - Wiring diagram .............. EC-495, 1022
IVC - Wiring diagram ...................... EC-362, 476
Identification plate ...................................... GI-39
Idle air control (IAC) system .......... EC-343, 466,
863, 995
Idle air control valve (IACV) ........... EC-343, 466,
863, 995
Idle speed ........................................ EC-46,1111
Ignition coil .................................... EC-907, 1010
Ignition control system ............................ EC-500
Ignition timing ............................................ EC-46
Ignition wire inspection ........................... EC-814
Illumination ............................................... EL-107
Injection nozzle ..................................... EC-1083
Injector removal and installation ....... EC-44, 578
Input shaft (FF M/T) ..................... MT-34, 63, 68
Instrument panel ........................................ BT-22
Intake air temperature sensor ........ EC-161, 407,
687, 937
Intake valve timing control solenoid
valve ............................................ EC-360, 475
Interior lamp on-off control ....................... EL-117
Interior lamp ............................................. EL-116
Interior ........................................................ BT-28
J
Jacking points ............................................ GI-43
Joint connector (J/C) ............................... EL-531
Junction box (J/B) .................................... EL-527
K
KS - Wiring diagram ............................... EC-292
Keyless entry system - See Multi-re-
mote control system ............................. EL-314
Knock sensor (KS) ................. EC-291, 815, 816
Knuckle spindle ........................................... AX-5
L
LOAD - Wiring diagram ................ EC-536, 1051
Length (Dimensions) .................................. GI-41
License lamp ............................................. EL-87
Lifting points ............................................... GI-44
Line pressure test (A/T) ............................. AT-52
Liquid gasket application .............. EM-5, 76, 158
Location of electrical units ....................... EL-442
Lock, door .................................................. BT-18
Lubricant (R134a) A/C .............................. HA-87
Lubricants ................................................. MA-20
Lubrication circuit (engine) .............. LC-4, 24, 43
M
M/T major overhaul ............................. MT-24, 62
M/T removal and installation ..................... MT-18
MAFS - Wiring diagram ........ EC-156, 682, 1143
MAIN - Wiring diagram ......... EC-146, 671, 1136
MIL & Data link connectors circuit ......... EC-545,
1060
MIL/DL - Wiring diagram .... EC-545, 1060, 1303
MIRROR - Wiring diagram ...................... EL-241
Magnet clutch ............................................ HA-90
Mainshaft (M/T) ............................ MT-39, 63, 73
Malfunction indicator lamp (MIL) .............. EC-73,
598, 1097
Manual air conditioner - Wiring
diagram .................................................. HA-27
Manual transaxle number .......................... GI-40
Mass air flow sensor (MAFS) ................ EC-154,
679, 1143
Master cylinder (clutch) ............................. CL-11
Meter ........................................................ EL-130
Mirror defogger ........................................ EL-198
Mirror, door ................................................ BT-63
Misfire ............................................. EC-285, 808
Mode door control linkage
adjustment ............................................. HA-48
Model variation ........................................... GI-37
Molding - See Exterior ............................... BT-38
Multi-remote control system .................... EL-314
Multiport fuel injection (MFI) system . EC-35, 569
Multiport fuel injection precautions ............... GI-6
ALPHABETICAL INDEX
IDX-5
SRS818
1. Disconnect driver, front passenger and front side air bag mod-
ule connectors. Also, disconnect front seat belt pre-tensioner
connector.
2. Remove console box. Refer to BT-22,“INSTRUMENT PANEL
ASSEMBLY”.
3. Disconnect diagnosis sensor unit connector.
4. Remove ground bolt and also remove special bolts using the
TAMPER RESISTANT TORX (Size T50), from diagnosis sen-
sor unit.
Then remove the diagnosis sensor unit.
NOTE:
+To install, reverse the removal procedure sequence.
NRS103
Front Seat Belt Pre-tensioner
REMOVAL AND INSTALLATIONNLRS0036CAUTION:
+Before servicing SRS, turn the ignition switch off, discon-
nect both battery cables and wait at least 3 minutes.
+Check front seat front belt pre-tensioner with load limiter
for proper installation.
+After replacement of front seat belt pre-tensioner, check
SRS function and perform self-diagnosis for SRS.
Refer to“SRS Operation Check”for details. (RS-45)
+Do not attempt to disassemble front seat belt pre-ten-
sioner with load limiter.
+Replace front seat belt pre-tensioner if it has been
dropped or sustained an impact.
+Do not expose front seat belt pre-tensioner to tempera-
tures exceeding 80°C (176°F).
For removal of front seat belt pre-tensioner, refer to“Front Seat
Belt”for details. (RS-5)
NOTE:
+To install, reverse the removal procedure sequence.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Diagnosis Sensor Unit (Cont’d)
RS-22
Front Passenger Air Bag Module
REMOVALNLRS0018CAUTION:
Before servicing SRS, turn the ignition switch off, disconnect
both battery cables and wait for at least 3 minutes.
Always work from the side of (or under) front passenger air
bag module.
NRS107
1. Remove glove box assembly. Refer to BT-22,“INSTRUMENT
PANEL ASSEMBLY”for details.
2. Use tool to open the connector cover lid.
3. Disconnect front passenger air bag module connector from air
bag harness connector.
NRS108
4. Remove front passenger air bag module connector from con-
nector cover lid then remove glove box cover.
NRS109
5. Remove the special bolts using the TAMPER RESISTANT
TORX (Size T50) from front passenger air bag module.
Take out the front passenger air bag module from the instru-
ment panel.
The front passenger air bag module is heavy and should be
supported using both hands during removal.
NRS110
CAUTION:
+Always place front passenger air bag module with pad
side facing upward.
+Do not attempt to disassemble front passenger air bag
module.
+The special bolts are coated with bonding agent. Do not
use old bolts after removal; replace with new coated bolts.
+Do not insert any foreign objects (screwdriver, etc.) into
front passenger air bag module connector.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Front Passenger Air Bag Module
RS-27