1998 OPEL FRONTERA Workshop Manual

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Page 5409 of 6000

OPEL FRONTERA 1998 Workshop Manual 6D – 6 ENGINE ELECTRICAL RELATION BETWEEN STARTER SWITCH AND STARTER M Key PositionB1 B2 ACCIG1 IG2 ST LOCKKey Removed Inserted OFF ACC ON START BSBattery 5 +- 2 16 3 4 Legend (1) Starter Switch (2)

Page 5410 of 6000

OPEL FRONTERA 1998 Workshop Manual ENGINE ELECTRICAL 6D – 7 ON-VEHICLE SERVICE STARTER REMOVAL 1 Battery ground cable 2 Remove the slave cylinder and bind with wire it to the frame. 3 Disconnect the connector from termi

Page 5411 of 6000

OPEL FRONTERA 1998 Workshop Manual 6D – 8 ENGINE ELECTRICAL UNIT REPAIR 8 241 3 23 25 2 14 15 21222019181716 109 11 13 127 6 5 4 Legend (1) Terminal (2) Bolt (3) Magnetic Switch (4) Torsion Spring (5) Plunger (6) Shim (7) Magnetic Sw

Page 5412 of 6000

OPEL FRONTERA 1998 Workshop Manual ENGINE ELECTRICAL 6D – 9 DISASSEMBLY 1. Terminal Nut 1) Loosen the nut on terminal “M” of magnetic switch and disconnect the connector cable. 2. Bolt (2 pcs) 3. Magnetic Switch Assembly 4

Page 5413 of 6000

OPEL FRONTERA 1998 Workshop Manual 6D – 10 ENGINE ELECTRICAL INSPECTION AND REPAIR Repair or replace necessary parts if extreme wear or damage is found during inspection. Armature 1) Measure the outer diameter of commuta

Page 5414 of 6000

OPEL FRONTERA 1998 Workshop Manual ENGINE ELECTRICAL 6D – 11 5) Polish the commutator surface with sand paper #500 to #600 if it is rough. 6) Measure the depth of insulator in commutator. Repair, if it is below the limit.

Page 5415 of 6000

OPEL FRONTERA 1998 Workshop Manual 6D – 12 ENGINE ELECTRICAL 2) Inspect the brush springs for wear, damage or other abnormal conditions. Standard: 28 – 35 N (2.9 – 3.6 kg/6.4 – 7.9 lb) Magnetic switch 1) Continuity of shunt coi

Page 5416 of 6000

OPEL FRONTERA 1998 Workshop Manual ENGINE ELECTRICAL 6D – 13 Pinion 1) Check by hand to see if the pinion rotates smoothly in the dirve direction, or if it is locked when it is rotated reversely. If not, replace the pinion
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