1998 OPEL FRONTERA Workshop Manual

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Page 1025 of 6000

OPEL FRONTERA 1998 Workshop Manual 6A–69 ENGINE MECHANICAL Crankshaft Crankshaft and Associated Parts 013RW009 Legend (1) Cylinder Head Assembly (2) Crankcase with Oil Pan (3) Oil Pipe and O-Ring (4) Oil Strainer and O-Ring (5) Oil P

Page 1026 of 6000

OPEL FRONTERA 1998 Workshop Manual 6A–70 ENGINE MECHANICAL 7. Remove oil gallery (7). 8. Remove piston and connecting rod assembly (8). Refer to “Piston, Piston Ring and Connecting Rod” in this manual. 9. Remove flywheel (9

Page 1027 of 6000

OPEL FRONTERA 1998 Workshop Manual 6A–71 ENGINE MECHANICAL NOTE: Do not apply engine oil to the crank case side bolts. Main bearing cap bolts. Torque: 39 Nꞏm (4.0 Kgꞏm/29 lb ft) Oil gallery fixing bolts. Torque: 1st step

Page 1028 of 6000

OPEL FRONTERA 1998 Workshop Manual 6A–72 ENGINE MECHANICAL 2. Measure the diameter and the uneven wear of main journal and crank pin. If the crankshaft wear exceeds the specified limit, crankshaft must be replaced. Main journal diame

Page 1029 of 6000

OPEL FRONTERA 1998 Workshop Manual 6A–73 ENGINE MECHANICAL 1 Size MarkMain Bearing Bore DiameterCrank Shaft Main Journal Diameter2 Size Mark Crank Shaft Bearing Size Mark (Upper Side)Crank Shaft Bearing Size Mark (Lower Side) Oil Cl

Page 1030 of 6000

OPEL FRONTERA 1998 Workshop Manual 6A–74 ENGINE MECHANICAL 015RW002 Legend (1) Around Bolt Holes (2) Around Dowel Pin Apply engine oil to the oil seal lip. Align the cylinder block dowel pin holes with the rear retainer dowel pins. T

Page 1031 of 6000

OPEL FRONTERA 1998 Workshop Manual 6A–75 ENGINE MECHANICAL 4. Piston and connecting rod assembly (8) Apply engine oil to the cylinder bores, the connecting rod bearings and the crankshaft pins. Check to see that the

Page 1032 of 6000

OPEL FRONTERA 1998 Workshop Manual 6A–76 ENGINE MECHANICAL 012RS001 7. Install oil pump assembly (5), refer to “Oil pump” in this manual. 8. Install oil strainer and O-ring (4). 9. Install oil pipe and O-ring (3) and tig
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