1998 OPEL FRONTERA Workshop Manual

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Page 2145 of 6000

OPEL FRONTERA 1998 Workshop Manual 6J – 4 INDUCTION TURBOCHARGER 9 598 For Europe875 63 21 4 7 4 2 1 36 Legend (1) Exhaust Manifold (2) Gasket (3) Turbocharger Assembly (4) Water Hose(5) Water Hose (6) Heat Protector (7) Oil Pipe (8)

Page 2146 of 6000

OPEL FRONTERA 1998 Workshop Manual INDUCTION 6J – 5 REMOVAL 2. Drain engine coolant. 3. Remove air cleaner cover and air duct. 4. Remove intercooler assembly. Refer to “Intercooler” in this manual. 5. Remove water pipe from

Page 2147 of 6000

OPEL FRONTERA 1998 Workshop Manual 6J – 6 INDUCTION INSPECTION AND REPAIR Make the necessary adjustments, repairs and part replacements if excessive wear or damage is discovered during inspection. Minor servicing operatio

Page 2148 of 6000

OPEL FRONTERA 1998 Workshop Manual INDUCTION 6J – 7 Legend (1) Pressure gauge (2) Waste gate control rod 4) Check for cracks or breaks on the hose, if a problem is found, the hose must be replaced. CAUTION: Do not apply

Page 2149 of 6000

OPEL FRONTERA 1998 Workshop Manual 6J – 8 INDUCTION 7. Water inlet pipe. 1) Install water inlet pipe with a new gasket, tighten bolts to the specified torque. Torque: 9 Nꞏm (0.9 kgꞏm / 6.5 lb ft) 8. Install intercooler assembly.

Page 2150 of 6000

OPEL FRONTERA 1998 Workshop Manual INDUCTION 6J – 9 INTERCOOLER REMOVAL 1. Disconnect battery ground cable. 2. Remove air cleaner cover with air duct. 3. Remove intercooler cover. 4. Intercooler assembly. 1) Remove rubber hose fr

Page 2151 of 6000

OPEL FRONTERA 1998 Workshop Manual 6J – 10 INDUCTION REMOVAL 1. Remove intercooler assembly. Refer to “Intercooler” in this manual. 2. Remove harness connector from motor and ITP sensor. 3. Loosen the two fixing nuts a

Page 2152 of 6000

OPEL FRONTERA 1998 Workshop Manual INDUCTION 6J – 11 INTAKE MANIFOLD REMOVAL 1. Drain engine coolant and remove water hose from thermostat housing 2. Remove intercooler assembly. 3. Remove bracket fixing bolt of oil level g
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