1998 OPEL FRONTERA Workshop Manual

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Page 2353 of 6000

OPEL FRONTERA 1998 Workshop Manual MANUAL TRANSMISSION7B–35 24. Remove the shift parts and interlock parts. 1. Mount the intermediate plate through the aluminum plate in a vise. 2. Using a plastic hammer, tap the 5th shift rod o

Page 2354 of 6000

OPEL FRONTERA 1998 Workshop Manual 7B–36MANUAL TRANSMISSION 6. Pull out the 3rd–4th shift rod at the rear. 226RW047 7. Using a magnetic finger, remove the interlock pin and straight pin. 226RW043 8. Pull out the 1st–2nd shift rod

Page 2355 of 6000

OPEL FRONTERA 1998 Workshop Manual MANUAL TRANSMISSION7B–37 10. Using 2 screwdrivers and a hammer, remove 2 snap rings. 226RW041 11. Pull out the 5th-reverse shift rod at the front. 226RW040 12. Using a magnetic finger, remove

Page 2356 of 6000

OPEL FRONTERA 1998 Workshop Manual 7B–38MANUAL TRANSMISSION 14. Pull out reverse shift rod from reverse shift arm No.1. NOTE: Be sure remove at the rear. 226RW055 15. Using a magnetic finger, remove the ball and spring

Page 2357 of 6000

OPEL FRONTERA 1998 Workshop Manual MANUAL TRANSMISSION7B–39 Inspection 1. Counter 5th gear radial clearance. 1. Install the following parts to the counter gear shaft. 1. Counter 5th gear thrust washer pin (1). 2. Counter 5th g

Page 2358 of 6000

OPEL FRONTERA 1998 Workshop Manual 7B–40MANUAL TRANSMISSION 3. Reverse block ring set. 1. Using a thickness gauge, measure the clearance between the counter 5th gear spline piece and reverse block ring. Standard: 0.7 – 1.7 m

Page 2359 of 6000

OPEL FRONTERA 1998 Workshop Manual MANUAL TRANSMISSION7B–41 Reassembly 1. Install the top gear shaft assembly. 1. Using installer 5–8840–2559–0 (J–42904) and a press, install a new bearing. NOTE: Outer race snap ring groove (

Page 2360 of 6000

OPEL FRONTERA 1998 Workshop Manual 7B–42MANUAL TRANSMISSION 5. Using a thickness gauge, measure the clearance between the 4th block ring back and gear spline end. Standard: 0.75 – 1.65 mm (0.030 – 0.065 in) 226RW064 6. Check the
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