1998 OPEL FRONTERA Workshop Manual

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Page 5353 of 6000

OPEL FRONTERA 1998 Workshop Manual 6A – 80 ENGINE MECHANICAL PISTON AND CONNECTING ROD 5 8 7 3 1 2 6 4 012RW061 Legend (1) Cylinder Head Assembly (2) Crank Case (3) Connecting Rod Bearing Cap(4) Connecting Rod (5) Piston Ring (6) Pis

Page 5354 of 6000

OPEL FRONTERA 1998 Workshop Manual ENGINE MECHANICAL 6A – 81 DISASSEMBLY 1. Cylinder Head Assembly 1) Refer to “Cylinder head” in this manual. 2. Crank Case Assembly 1) Refer to “Crank Case” in this manual. 3. Connecting Rod

Page 5355 of 6000

OPEL FRONTERA 1998 Workshop Manual 6A – 82 ENGINE MECHANICAL Legend (1) Piston Grade (2) Piston Front Mark (3) Part Number The grade for piston outside diameter is stamped on the piston head. Measure the cylinder bore diam

Page 5356 of 6000

OPEL FRONTERA 1998 Workshop Manual ENGINE MECHANICAL 6A – 83 Discerning Mark Piston Ring Discerning Mark 1st compression ring 1N 2nd compression ring 2N Ring End Gap mm(in) Piston Ring Standard Gap Limit 1st 0.25 – 0.40 compression

Page 5357 of 6000

OPEL FRONTERA 1998 Workshop Manual 6A – 84 ENGINE MECHANICAL 2. Measure the inside diameter of the connecting rod small end. If the clearance between the small end and pin does not conform to the specified value, the c

Page 5358 of 6000

OPEL FRONTERA 1998 Workshop Manual ENGINE MECHANICAL 6A – 85 3. Measure the oil clearance between the connecting rod and the crankshaft. 1) Remove the connecting rod cap nuts and the rod caps. Arrange the removed rod

Page 5359 of 6000

OPEL FRONTERA 1998 Workshop Manual 6A – 86 ENGINE MECHANICAL 5. Piston Ring 1) Install the piston rings with the piston ring expander. The compression ring must be set with the 1N, 2N mark facing up. 2) Discerning mar

Page 5360 of 6000

OPEL FRONTERA 1998 Workshop Manual ENGINE MECHANICAL 6A – 87 Legend (1) 1st compressor ring gap (2) 2nd compressor ring gap (3) Oil ring gap 3) Insert the piston/connecting rod assemblies into each cylinder with the piston ring compr
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