1998 OPEL FRONTERA Workshop Manual

Page 737 of 6000

OPEL FRONTERA 1998  Workshop Manual 4D1–16
TRANSFER CASE (STANDARD TYPE)
Disassembly
226RW154
Legend
(1) Rear Output Shaft Assembly
(2) Rear Output Shaft
(3) Bearing Snap Ring
(4) Ball Bearing(5) Bearing Snap Ring
(6) Ball
(7) Speedom

Page 738 of 6000

OPEL FRONTERA 1998  Workshop Manual TRANSFER CASE (STANDARD TYPE)
4D1–17
2. Remove the rear output shaft assembly (1) from the
transfer rear cover (with oil seal).
3. Remove ball bearing (8), using a bench press and the
bearing remove

Page 739 of 6000

OPEL FRONTERA 1998  Workshop Manual 4D1–18
TRANSFER CASE (STANDARD TYPE)
3. Install the bearing snap ring (5).
4. Install the ball (6).
5. Install the speedometer drive gear (7).
226RS064
6. Install ball bearing (8), using the ball be

Page 740 of 6000

OPEL FRONTERA 1998  Workshop Manual TRANSFER CASE (STANDARD TYPE)
4D1–19
Transfer Rear Cover Assembly (Except 4WD Switch Model)
Transfer Rear Cover Assembly and Associated Parts
220RW116
Legend
(1) Speedometer Sensor, Speedometer Driv

Page 741 of 6000

OPEL FRONTERA 1998  Workshop Manual 4D1–20
TRANSFER CASE (STANDARD TYPE)
Removal
1. Remove the speedometer sensor.
2. Remove the plate.
3. Remove  the  speedometer  driven  gear  bushing  and
driven gear.
NOTE: Apply a reference mark

Page 742 of 6000

OPEL FRONTERA 1998  Workshop Manual TRANSFER CASE (STANDARD TYPE)
4D1–21
5. Install the control box assembly.
Torque: 19 Nꞏm (1.9kgꞏm/14 lb ft)
6. Connect the breather hoses to the control box.
7. Install  the  rear  companion  fl

Page 743 of 6000

OPEL FRONTERA 1998  Workshop Manual 4D1–22
TRANSFER CASE (STANDARD TYPE)
15. Install  the  speedometer  sensor  and  tighten  to  the
specified torque.
Torque: 27 Nꞏm (2.8kgꞏm/20 lb ft)
225RW014

Page 744 of 6000

OPEL FRONTERA 1998  Workshop Manual TRANSFER CASE (STANDARD TYPE)
4D1–23
Disassembly
226RW154
Legend
(1) Rear Output Shaft Assembly
(2) Rear Output Shaft
(3) Bearing Snap Ring
(4) Ball Bearing(5) Bearing Snap Ring
(6) Ball
(7) Speedom