1998 OPEL FRONTERA Workshop Manual

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Page 1033 of 6000

OPEL FRONTERA 1998 Workshop Manual 6A–77 ENGINE MECHANICAL Piston and Connecting Rod Piston, Connecting Rod and Associate Parts 015RW019 Legend (1) Cylinder Head Assembly (2) Cylinder Head Gasket (3) Crankcase with Oil Pan (4) Oil Pi

Page 1034 of 6000

OPEL FRONTERA 1998 Workshop Manual 6A–78 ENGINE MECHANICAL 015RS031 Remove any ridge or carbon build up from the top end of the cylinder. 9. Remove the piston rings (8) with a piston ring expander. Arrange the removed pis

Page 1035 of 6000

OPEL FRONTERA 1998 Workshop Manual 6A–79 ENGINE MECHANICAL 015RV014The size mark (1) for piston outside diameter is represented as shown in illustration below. Outside Diameter Size Mark A : 93.360 mm–93.370 mm (3.6756 in

Page 1036 of 6000

OPEL FRONTERA 1998 Workshop Manual 6A–80 ENGINE MECHANICAL 015RS026 Positioning mark (1) is painted as shown in the illustration. Marked T : No.1 Compression ring Marked T2 : No.2 Compression ring 015RS027 2. Measure the cl

Page 1037 of 6000

OPEL FRONTERA 1998 Workshop Manual 6A–81 ENGINE MECHANICAL Connecting Rods (11) 1. Check the connecting rod alignment If either the bend or the twist exceeds the specified limit, the connecting rod must be replaced. Bend per 100 mm (

Page 1038 of 6000

OPEL FRONTERA 1998 Workshop Manual 6A–82 ENGINE MECHANICAL 4. Reinstall the rod caps (12) to their original positions. Tighten the rod cap nuts. Torque: 54 Nꞏm (5.5 Kgꞏm/40 lb ft) NOTE: Do not allow the crankshaft to rotat

Page 1039 of 6000

OPEL FRONTERA 1998 Workshop Manual 6A–83 ENGINE MECHANICAL Attach the piston to the connecting rod with the piston front mark and the connecting rod front mark on the same side. 015RS036 With 5–8840–0551–0 Piston pin se

Page 1040 of 6000

OPEL FRONTERA 1998 Workshop Manual 6A–84 ENGINE MECHANICAL Tighten the connecting rod cap nuts Torque : 54 Nꞏm (5.5 Kgꞏm/40 lb ft) NOTE: Do not apply engine oil to the bearing back faces. 6. Oil gallery, refer to “Crankshaft an
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