1998 OPEL FRONTERA Workshop Manual

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Page 777 of 6000

OPEL FRONTERA 1998 Workshop Manual 4D2–10 TRANSFER CASE (TOD) 6. Remove the offset lever set bolt on the right side. 261RW015 7. Remove the offset lever lock spring pin. NOTE: When removing the spring pin, note the recess posi

Page 778 of 6000

OPEL FRONTERA 1998 Workshop Manual 4D2–11 TRANSFER CASE (TOD) 2. Tighten the sixteen bolts to the specified torque. Torque : 31 Nꞏm (3.2 kgꞏm/23 lb ft) 3. Wind the sealing tape around the drain plug thread and tighten the

Page 779 of 6000

OPEL FRONTERA 1998 Workshop Manual 4D2–12 TRANSFER CASE (TOD) Transfer Cover Assembly Disassembled View 261RW007 Legend (1) Coil Assembly (2) Snap Ring (3) Ball Bearing(4) Speed Gear and Tone Wheel (5) Ball Bearing (6) Transfer Cover

Page 780 of 6000

OPEL FRONTERA 1998 Workshop Manual 4D2–13 TRANSFER CASE (TOD) 2. Strike the speed gear and tone wheel with a rod or other appropriate tool from the outside of the transfer cover assembly, and remove the ball bearing

Page 781 of 6000

OPEL FRONTERA 1998 Workshop Manual 4D2–14 TRANSFER CASE (TOD) 6. Using the bearing remover 5-8840-2409-0 (J-42805) and slide hammer 5-8840-0084-0 (J-2619-01), remove the ball bearing for the front output shaft. 901RW234 7. Remove

Page 782 of 6000

OPEL FRONTERA 1998 Workshop Manual 4D2–15 TRANSFER CASE (TOD) 4. Apply a thin coat of grease to the seal ring of each front and rear speed sensor, and mount the sensors carefully. 5. Tighten the bolts to the specified torq

Page 783 of 6000

OPEL FRONTERA 1998 Workshop Manual 4D2–16 TRANSFER CASE (TOD) Transfer Case Assembly Clutch Pack and Clutch Cam Disassembled View 266RW006 Legend (1) Clutch Pack Assembly (2) Insulator Washer (3) Armature Plate (4) Snap Ring(5) Wave

Page 784 of 6000

OPEL FRONTERA 1998 Workshop Manual 4D2–17 TRANSFER CASE (TOD) 4. Remove the cam pulley. 5. Remove the wave spring. 6. Using snap ring pliers, remove the snap ring. NOTE: Be careful not to damage the snap ring. 266RW009 7. Remove the
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