1998 OPEL FRONTERA Workshop Manual

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Page 481 of 6000

OPEL FRONTERA 1998 Workshop Manual 4A2A–14
DIFFERENTIAL (REAR 220mm)
4. Set the dial indicator to “0”. Place it on the
mounting post of the gauging arbor with the
contact button touching the indicator pad. Force
t

Page 482 of 6000

OPEL FRONTERA 1998 Workshop Manual DIFFERENTIAL (REAR 220mm)
4A2A–15
Pinion
marking
Dial
indicator
reading
(Inches)+10+8+6+4+20–2–4–6–8–10
0.0731.94
(0.0764)1.96
(0.0772)
0.0741.94
(0.0764)1.96
(0.0772)1.98
(0.0779)
0.0751.

DIFFERENTIAL (REAR 220mm)
4A2A–15
Pinion
marking
Dial
indicator
reading
(Inches)+10+8+6+4+20–2–4–6–8–10
0.0731.94
(0.0764)1.96
(0.0772)
0.0741.94
(0.0764)1.96
(0.0772)1.98
(0.0779)
0.0751.94
(0.0764)1.96
(0.0772)1.98
(0.0779)2.00
(0.0787)
0.0761.94
(0.0764)1.96
(0.0772)1.98
(0.0779)2.00
(0.0787)2.02
(0.0795)2.04
(0.0803)
0.0771.96
(0.0772)1.98
(0.0779)2.00
(0.0787)2.02
(0.0795)2.04
(0.0803)2.06
(0.0811)
0.0781.94
(0.0764)1.96
(0.0772)1.98
(0.0779)2.00
(0.0787)2.02
(0.0795)2.04
(0.0803)2.06
(0.0811)2.08
(0.0819)
0.0791.94
(0.0764)1.96
(0.0772)1.98
(0.0779)2.00
(0.0787)2.02
(0.0795)2.04
(0.0803)2.06
(0.0811)2.08
(0.0819)2.10
(0.0827)
0.0801.94
(0.0764)1.96
(0.0772)1.98
(0.0779)2.00
(0.0787)2.02
(0.0795)2.04
(0.0803)2.06
(0.0811)2.08
(0.0819)2.10
(0.0827)2.12
(0.0835)2.14
(0.0842)
0.0811.96
(0.0772)1.98
(0.0779)2.00
(0.0787)2.02
(0.0795)2.04
(0.0803)2.06
(0.0811)2.08
(0.0819)2.10
(0.0827)2.12
(0.0835)2.14
(0.0842)2.16
(0.0850)
0.0821.98
(0.0779)2.00
(0.0787)2.02
(0.0795)2.04
(0.0803)2.06
(0.0811)2.08
(0.0819)2.10
(0.0827)2.12
(0.0835)2.14
(0.0842)2.16
(0.0850)2.18
(0.0858)
0.0832.00
(0.0787)2.02
(0.0795)2.04
(0.0803)2.06
(0.0811)2.08
(0.0819)2.10
(0.0827)2.12
(0.0835)2.14
(0.0842)2.16
(0.0850)2.18
(0.0858)2.20
(0.0866)
0.0842.04
(0.0803)2.06
(0.0811)2.08
(0.0819)2.10
(0.0827)2.12
(0.0835)2.14
(0.0842)2.16
(0.0850)2.18
(0.0858)2.20
(0.0866)2.22
(0.0874)2.24
(0.0882)
0.0852.06
(0.0811)2.08
(0.0819)2.10
(0.0827)2.12
(0.0835)2.14
(0.0842)2.16
(0.0850)2.18
(0.0858)2.20
(0.0866)2.22
(0.0874)2.24
(0.0882)2.26
(0.0890)
0.0862.08
(0.0819)2.10
(0.0827)2.12
(0.0835)2.14
(0.0842)2.16
(0.0850)2.18
(0.0858)2.20
(0.0866)2.22
(0.0874)2.24
(0.0882)2.26
(0.0890)2.28
(0.0898)
0.0872.12
(0.0835)2.14
(0.0842)2.16
(0.0850)2.18
(0.0858)2.20
(0.0866)2.22
(0.0874)2.24
(0.0882)2.26
(0.0890)2.28
(0.0898)2.30
(0.0906)2.32
(0.0913)
0.0882.14
(0.0842)2.16
(0.0850)2.18
(0.0858)2.20
(0.0866)2.22
(0.0874)2.24
(0.0882)2.26
(0.0890)2.28
(0.0898)2.30
(0.0906)2.32
(0.0913)2.34
(0.0921)
0.0892.16
(0.0850)2.18
(0.0858)2.20
(0.0866)2.22
(0.0874)2.24
(0.0882)2.26
(0.0890)2.28
(0.0898)2.30
(0.0906)2.32
(0.0913)2.34
(0.0921)2.36
(0.0929)
0.0902.18
(0.0858)2.20
(0.0866)2.22
(0.0874)2.24
(0.0882)2.26
(0.0890)2.28
(0.0898)2.30
(0.0906)2.32
(0.0913)2.34
(0.0921)2.36
(0.0929)
0.0912.22
(0.0874)2.24
(0.0882)2.26
(0.0890)2.28
(0.0898)2.30
(0.0906)2.32
(0.0913)2.34
(0.0921)2.36
(0.0929)
0.0922.24
(0.0882)2.26
(0.0890)2.28
(0.0898)2.30
(0.0906)2.32
(0.0913)2.34
(0.0921)2.36
(0.0929)
0.0932.26
(0.0890)2.28
(0.0898)2.30
(0.0906)2.32
(0.0913)2.34
(0.0921)2.36
(0.0929)
0.0942.28
(0.0898)2.30
(0.0906)2.32
(0.0913)2.34
(0.0921)2.36
(0.0929)
0.0952.32
(0.0913)2.34
(0.0921)2.36
(0.0929)
0.0962.34
(0.0921)2.36
(0.0929)
0.0972.36
(0.0929)
NOTE: When ordering shims, find the part number in the
parts catalog by using the thickness of shims listed in the
above table.

Page 483 of 6000

OPEL FRONTERA 1998 Workshop Manual 4A2A–16
DIFFERENTIAL (REAR 220mm)
4. Place the shim on the drive pinion, with the chamfered
side turned towards the pinion head then install the
inner bearing onto the pinion using an i

Page 484 of 6000

OPEL FRONTERA 1998 Workshop Manual DIFFERENTIAL (REAR 220mm)
4A2A–17
NOTE: When staking, be sure to turn the nut to insure
that there is no change in bearing preload. Make sure of
preload again as instructed in 3).
415RW019

Page 485 of 6000

OPEL FRONTERA 1998 Workshop Manual 4A2A–18
DIFFERENTIAL (REAR 220mm)
4. Adjust feeler gauge thickness from side to side
until ring gear backlash is in the specified range.
Backlash: 0.15–0.2 mm(0.006 –0.008 in)
425RS032Wit

Page 486 of 6000

OPEL FRONTERA 1998 Workshop Manual DIFFERENTIAL (REAR 220mm)
4A2A–19
17. Tighten the cap bolt to the specified torque.
Torque: 108 Nꞏm (11.0kgꞏm/80 lb ft)
425RS036
1. Measure the amount of run–out of the ring gear at
its rear

Page 487 of 6000

OPEL FRONTERA 1998 Workshop Manual 4A2A–20
DIFFERENTIAL (REAR 220mm)
425RS039

Page 488 of 6000

OPEL FRONTERA 1998 Workshop Manual DIFFERENTIAL (REAR 220mm)
4A2A–21
Differential Cage Assembly
Disassembled View
415RW034
Legend
(1) Pinion Gear
(2) Thrust Washer
(3) Side Gear
(4) Cross Pin(5) Ring Gear
(6) Bolt
(7) Differential Ca

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