1998 OPEL FRONTERA Workshop Manual

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Page 4273 of 6000

OPEL FRONTERA 1998 Workshop Manual 4D1–12 TRANSFER CASE (STANDARD TYPE) Removal 1. Remove the speedometer sensor. 2. Remove the plate. 3. Remove the speedometer driven gear bushing and driven gear. NOTE: Apply a reference mark

Page 4274 of 6000

OPEL FRONTERA 1998 Workshop Manual TRANSFER CASE (STANDARD TYPE) 4D1–13 10. Offset the actuator assembly. 220RW028 11. Remove the actuator assembly. 220RW029 Legend (7) Position: 4WD (8) Mode: 2WD 12. Remove the transfer rear cov

Page 4275 of 6000

OPEL FRONTERA 1998 Workshop Manual 4D1–14 TRANSFER CASE (STANDARD TYPE) 6. Join the rod grooves of 2WD–4WD actuator assembly (12) and shift rod (11). 220RW030 Legend (11) Shift Rod: 2WD–4WD (Position: 4WD) (12) 2WD–4WD Ac

Page 4276 of 6000

OPEL FRONTERA 1998 Workshop Manual TRANSFER CASE (STANDARD TYPE) 4D1–15 266RW002 16. Stake the front companion flange nut at one spot. NOTE: Be sure to confirm that there is no crack at the staked portion of the flange nut

Page 4277 of 6000

OPEL FRONTERA 1998 Workshop Manual 4D1–16 TRANSFER CASE (STANDARD TYPE) Disassembly 226RW154 Legend (1) Rear Output Shaft Assembly (2) Rear Output Shaft (3) Bearing Snap Ring (4) Ball Bearing(5) Bearing Snap Ring (6) Ball (7) Speedom

Page 4278 of 6000

OPEL FRONTERA 1998 Workshop Manual TRANSFER CASE (STANDARD TYPE) 4D1–17 2. Remove the rear output shaft assembly (1) from the transfer rear cover (with oil seal). 3. Remove ball bearing (8), using a bench press and the bearing remove

Page 4279 of 6000

OPEL FRONTERA 1998 Workshop Manual 4D1–18 TRANSFER CASE (STANDARD TYPE) 3. Install the bearing snap ring (5). 4. Install the ball (6). 5. Install the speedometer drive gear (7). 226RS064 6. Install ball bearing (8), using the ball be

Page 4280 of 6000

OPEL FRONTERA 1998 Workshop Manual TRANSFER CASE (STANDARD TYPE) 4D1–19 Transfer Rear Cover Assembly (Except 4WD Switch Model) Transfer Rear Cover Assembly and Associated Parts 220RW116 Legend (1) Speedometer Sensor, Speedometer Driv
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