1998 OPEL FRONTERA Workshop Manual

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Page 3977 of 6000

OPEL FRONTERA 1998 Workshop Manual 4A2A–8 DIFFERENTIAL (REAR 220mm) Axle Shaft Run–out Limit: 1.0 mm (0.039 in) 420RS009 Axle Shaft Flange Run–out Limit: 0.08 mm (0.003 in) 420RS010 Oil Seal Replacement Remove the oil seal carefu

Page 3978 of 6000

OPEL FRONTERA 1998 Workshop Manual DIFFERENTIAL (REAR 220mm) 4A2A–9 6. Install snap ring. 7. Install axle shaft assembly. NOTE: Be sure not to damage the oil seal. 8. Tighten the bearing holder mounting nut to the specified to

Page 3979 of 6000

OPEL FRONTERA 1998 Workshop Manual 4A2A–10 DIFFERENTIAL (REAR 220mm) 3. Remove flange nut and washer by using pinion flange holder 5–8840–2157–0 after raising up its staked parts completely. 415RW028 4. Remove flange. 5.

Page 3980 of 6000

OPEL FRONTERA 1998 Workshop Manual DIFFERENTIAL (REAR 220mm) 4A2A–11 Differential Assembly Differential Assembly and Associated Parts 425RW055 Legend (1) Bolt and Nut (2) Axle Shaft Assembly(3) Parking Brake Cable (4) Differential As

Page 3981 of 6000

OPEL FRONTERA 1998 Workshop Manual 4A2A–12 DIFFERENTIAL (REAR 220mm) Installation 1. Clean the contact surfaces of the axle and differential carrier. As shown in the drawing, apply Three Bond TB1215 or equivalent then install d

Page 3982 of 6000

OPEL FRONTERA 1998 Workshop Manual DIFFERENTIAL (REAR 220mm) 4A2A–13 Disassembled View 415RW035 Legend (1) Bolt (2) Bearing Cap (3) Side Bearing (4) Adjust Shim (5) Diff Cage Assembly (6) Side Bearing Outer Race (7) Pinion Gear (8)

Page 3983 of 6000

OPEL FRONTERA 1998 Workshop Manual 4A2A–14 DIFFERENTIAL (REAR 220mm) Disassembly 1. Using holding fixture 5–8840–0275–0 and holding fixture base 5–8840–0003–0, fix the differential assembly to the bench. 425RW04

Page 3984 of 6000

OPEL FRONTERA 1998 Workshop Manual DIFFERENTIAL (REAR 220mm) 4A2A–15 11. Remove the drive pinion assembly using a soft metal rod and a hammer. 425RW056 12. Remove collapsible spacer. 13. Remove the inner bearing using a separat
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