1998 OPEL FRONTERA Workshop Manual

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Page 1785 of 6000

OPEL FRONTERA 1998 Workshop Manual 6A – 52 ENGINE MECHANICAL TIMING GEAR REMOVAL 1. Loosen fixing bolt for generator and remove generator assembly. 2. Remove fixing nuts, then remove cooling fan assembly and fan pulley.

Page 1786 of 6000

OPEL FRONTERA 1998 Workshop Manual ENGINE MECHANICAL 6A – 53 Legend (1) Bolt (2) Retainer (3) Idle Gear A (4) Idle Gear A Shaft (5) Align Mark (6) Crankshaft Gear (7) O-Ring 13. Idle gear C 1) Use the special tool on idle gear

Page 1787 of 6000

OPEL FRONTERA 1998 Workshop Manual 6A – 54 ENGINE MECHANICAL 15. High pressure oil pump 1) Remove oil pump gear fixing bolt then remove oil pump. Legend (1) O-Ring (2) High Pressure Oil Pump Gear (3) Bolt (4) Timing Mark 16. R

Page 1788 of 6000

OPEL FRONTERA 1998 Workshop Manual ENGINE MECHANICAL 6A – 55 3. Idle gear A 1) Insert idle gear A shaft to align alignment mark between idle gear A shaft and timing gear case. 2) Apply engine oil to the shaft surface. 3) Instal

Page 1789 of 6000

OPEL FRONTERA 1998 Workshop Manual 6A – 56 ENGINE MECHANICAL Legend (1) Bolt (2) Retainer (3) Idle Gear B (4) Idle Gear B Shaft (5) Align Mark 6. High pressure oil pump 1) Install O-ring on the high pressure oil pump. 2) Install the

Page 1790 of 6000

OPEL FRONTERA 1998 Workshop Manual ENGINE MECHANICAL 6A – 57 10. Vacuum pump 1) Install vacuum pump and tighten bolts to specified torque. Torque: 25 Nꞏm (2.5 kgꞏm / 18 lb ft) 2) Install noise insulator cover. 11. Power ste

Page 1791 of 6000

OPEL FRONTERA 1998 Workshop Manual 6A – 58 ENGINE MECHANICAL 14. Camshaft pulley 1) Align TDC mark with crankshaft pulley and gear case cover. 2) Set camshaft stopper on the end of intake and exhaust camshaft. Camshaft Stoppe

Page 1792 of 6000

OPEL FRONTERA 1998 Workshop Manual ENGINE MECHANICAL 6A – 59 18. Crankshaft damper pulley 1) Insert damper pulley with the crankshaft key groove set on the key. 2) Tighten damper pulley bolt to the specified torque. Torq
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