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MANUAL TRANSMISSION7B–51
17. Install the front cover.
1. Using installer 5–8840–2557–0 (J–42801), grip
5–8840–0007–0 (J–8092) and a hammer, drive in
a new oil seal.
Drive in depth (from cover end): 11.7
0.5 mm
(0.46
0.02 in)
2. Apply grease to the seal lip.
220RW113
18. Install the transfer adapter.
1. Using installer 5–8840–2558–0 (J –42802), and a
hammer drive in a new oil seal.
Drive in depth (from transfer adapter):
10.95
0.5 mm (0.431 0.02 in)
2. Apply grease to the oil seal lip.
220RW114
3. Install the oil receiver pipe.
220RW011
4. Install the reverse restrict to the transfer adapter.
226RW059
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7B–52MANUAL TRANSMISSION
5. Using a pin punch and hammer, drive in the
slotted spring pin.
226RW058
6. Clean up the plug and plug hole.
7. Apply sealant to the plug threads. (THREE BOND
1344 or equivalent)
8. Using a torx socket wrench(T40), install and
torque the plug.
Torque: 19 Nꞏm (1.9 kgꞏm/14 lb ft)
220RW013
9. Using hexagon wrench, install and torque the
plug.
Torque: 37 Nꞏm (3.8 kgꞏm/27 lb ft)
220RW014
19. Install the reverse shift arm No.1 and reverse shift
arm No.2.
1. Mount the intermediate plate through the
aluminum plate in a vise.
226RW057
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MANUAL TRANSMISSION7B–53
2. Using 2 bolts, install reverse shift arm bracket.
Torque: 18 Nꞏm (1.8 kgꞏm/13 lb ft)
226RW054
3. Install reverse shift arm No.2 to the reverse shift
arm No.1. Using screwdriver and a hammer,
install the new E-ring.
226RW138
4. Install reverse shift arm No.2 to the reverse shift
arm bracket.
226RW012
20. Install the reverse shift rod.
1. Install the reverse shift arm No.1 compression
spring and ball to the reverse shift arm No.1.
226RW125
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7B–54MANUAL TRANSMISSION
2. Install the reverse shift rod from the rear side by
pushing the ball on using a screwdriver.
226RW126
21. Install the reverse-5th shift rod.
1. Install the reverse shift arm No.1 lock ball to the
reverse shift arm No.1.
2. Install the interlock pin to the intermediate plate.
226RW039
3. Put in the reverse-5th shift rod from the front.
226RW011
4. Using a screwdriver and a hammer, install the 2
new shift rod snap rings to the 5th-reverse shift
rod and reverse shift rod.
226RW037
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MANUAL TRANSMISSION7B–55
22. Install 1st–2nd shift rod.
1. Install the interlock pin to the intermediate plate.
226RW042
2. Put in the 1st–2nd shift rod from the rear.
226RW044
23. Install 3rd–4th shift rod.
1. Install the straight pin and interlock pin to the
intermediate plate.
226RW043
2. Put in the 3rd–4th shift rod from the rear.
226RW046
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7B–56MANUAL TRANSMISSION
24. Install the interlock parts.
1. Using a screwdriver and hammer, 2 new shift rod
snap rings to the 1st–2nd and 3rd–4th shift rod.
226RW051
2. Install the 3 shift detent ball and springs to the
intermediate plate.
226RW049
3. Clean up the plug hole.
4. Apply sealant to the plug threads.
sealant: THREE BOND 1344 or equivalent5. Using a torx socket wrench(T40), install and
torque the 4 plugs.
Torque: 19 Nꞏm (1.9 kgꞏm/14 lb ft)
226RW050
25. Install mainshaft assembly.
NOTE: Coat all parts with gear oil before installing them.
1. Using a plastic hammer, tap the 5th-reverse shift
rod at the reverse shift.
226RW180
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MANUAL TRANSMISSION7B–57
2. Install the shift arm No.1 and No.2 to the
mainshaft.
226RW010
3. Using a plastic hammer, tap the intermediate
plate and install the mainshaft. Through the shift
arm No.1 and No.2 to the shift rod.
226RW009
4. Using a snap ring expander, install the snap ring.
226RW035
5. Using a plastic hammer, tap the 5th-reverse shift
rod at the neutral shift.
226RW008
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7B–58MANUAL TRANSMISSION
26. Install the top gear shaft.
1. Align the projection of the hub No.2 with the
synchronizer ring slots, and install the top gear
shaft assembly to the mainshaft.
2. Check that the gear rotates smoothly.
226RW006
27. Install the counter gear shaft.
1. Temporarily install the counter gear shaft to the
intermediate plate.
226RW028
2. Using installer 5–8840–2552–0 (J–42796) and a
hammer, drive in the center bearing as shown.
NOTE: Outer race snap ring groove toward rear.
226RW192Reference: Drive in the counter rear bearing
by tapping on the front end of the counter
shaft.
226RW022