Page 4017 of 6000
4A2B–10DIFFERENTIAL (REAR 244mm)
6. Install snap ring.
7. Install axle shaft assembly.
NOTE: Be sure not to damage the oil seal.
8. Tighten the bearing holder mounting nut to the
specified torque.
Torque: 74Nꞏm (54 Ib ft)
9. Fix the parking brake cable mounting bolt (Behind the
back plate).10. Install parking brake assembly, refer to Parking
Brakes in Brake section.
11. Install antilock brake system sensor.
12. Install brake disc.
13. Install brake caliper, refer to Disk Brakes in Brake
section.
Pinion Oil Seal
Pinion Oil Seal and Associated Parts
425RY00010
Legend
(1) Flange Nut and Washer
(2) Flange(3) Oil Seal
(4) Outer Bearing
(5) Collapsible Spacer
Removal
1.Remove the rear propeller shaft. Refer to Rear
Propeller Shaft in this section.
2. Drain the rear axle oil.
Page 4018 of 6000

DIFFERENTIAL (REAR 244mm)
4A2B–11
3. Remove flange nut and washer by using pinion flange
holder 5–8840–0133–0 after raising up its staked
parts completely.
415RW040
4. Remove flange.
5. Remove oil seal.
6. Remove outer bearing by using remover
5–8840–2323–0.
425RY00003
7. Remove collapsible spacer.
Inspection and Repair
Make necessary correction or parts replacement if wear,
damage, corrosion or any other abnormal conditions are
found through inspection.
Check the following parts:
1. Seal surface of the pinion.
2. Cage bore for burns.
Installation
1. Install collapsible spacer, discard the used collapsible
spacer and install a new one.
2. Install outer bearing.
NOTE: Do not drive in, but just temporarily set in the outer
bearing by hand, which should be indirectly pressed in
finally by tightening the flange nut.
3. By using the seal installer 5–8840–2165–0, install a
new oil seal (1) that has grease on seal lip.
425RW050
4. Install flange.
5. Install flange nut and washer. Refer to Differential
Assembly in this section for flange nut reassembly.
NOTE: Discard the used nut and install a new one.
Page 4019 of 6000
4A2B–12DIFFERENTIAL (REAR 244mm)
Differential Assembly
Differential Assembly and Associated Parts
425RY00016
Legend
(1) Bolt and Nut
(2) Axle Shaft Assembly(3) Parking Brake Cable
(4) Differential Assembly
(5) Nut
Removal
1. Jack up and support the frame with stands.
2. Remove the wheel and tire. Refer to Wheel in
Steering section.
3. Drain the differential oil.
4. Remove the propeller shaft. Refer to Rear Propeller
Shaft in this section.
5. Remove the ABS speed sensor. Refer to Anti–lock
Brake System in Brakes section.6. Remove the parking brake cable fastening clip and
disconnect the equalizer section. Refer to Parking
Brakes in Brake section.
7. Remove the bearing holder fixing nuts.
8. Remove axle shaft assembly, be sure not to damage
the oil seal by axle shaft.
9. Remove differential carrier mounting bolts and nuts.
10. Remove differential assembly.
Page 4020 of 6000
DIFFERENTIAL (REAR 244mm)
4A2B–13
Installation
1. Clean the contact surfaces of the axle and differential
carrier. As shown in the drawing, apply Three Bond
TB1215 or equivalent then install differential
assembly.
425RS006
2. Install bolt and nut. Tighten the differential carrier
mounting bolts and nuts to the specified torque.
Torque:Nuts 44Nꞏm (4.5kgꞏm/33 lb ft)
Bolts 64Nꞏm (6.5kgꞏm/47 lb ft)
3. Install axle shaft assembly. Be sure not to damage
the oil seal by axle shaft.
4. Install nut, refer to Axle Shaft in this section.
5. Install parking brake cable, refer to Parking Brakes in
Brake section.
NOTE: After completing the assembling work, fill the
prescribed gear oil to the filler hole.
Lubricant capacity: 3.0 liter (2.6 Imp qt/3.2
US qt)
6. Tighten the oil filler plug to the specified torque.
Torque: 78Nꞏm (8.0kgꞏm/58 lb ft)
Page 4021 of 6000
4A2B–14DIFFERENTIAL (REAR 244mm)
Disassembled View
415RY00002
Legend
(1) Flange Nut and Washer
(2) Flange
(3) Oil Seal
(4) Outer Bearing
(5) Outer Bearing Outer Race
(6) Diff Carrier
(7) Bearing Cap
(8) Bolt(9) Inner Bearing Outer Race
(10) Collapsible Spacer
(11) Inner Bearing
(12) Adjust Shim (Pinion Position)
(13) Drive Pinion Shaft
(14) Adjust Shim (Diff Cage Assembly)
(15) Diff Preload/Backlash
(16) Side Bearing
(17) Side Bearing Outer Race
Page 4022 of 6000
DIFFERENTIAL (REAR 244mm)
4A2B–15
Disassembly
1. Using holding fixture 5–8840–2029–0 and holding
fixture base 5–8840–0003–0, fix the differential
assembly to the bench.
425RW058
2. Apply a setting mark to the side bearing cap and the
differential carrier then remove bearing cap.
425RS009
3. Remove differential cage assembly.
4. Remove side bearing outer race. After removal, keep
the right and left hand side bearing assemblies
separate to maintain inner and outer race
combinations.
5. Remove side bearing by using remover
5–8840–2587–0 and adapter 5–8840–2576–0.
Select collet halves 44803 in remover kit
5–8840–2587–0 for side bearing removal and insert
is not required for this operation.
415RW041
6. Note the thickness and position of the shims then
remove adjust shim.
7. Remove the flange nut and washer by using pinion
flange holder 5–8840–0133–0 after raising up its
staked parts completely.
415RW040
Page 4023 of 6000
4A2B–16DIFFERENTIAL (REAR 244mm)
8. Removed flange assembly.
9. Remove the drive pinion assembly using a soft metal
rod and a hammer.
425RY005
10. Remove collapsible spacer.
11. Remove the inner bearing by using remover
5–8840–2587–0. Select insert 303174 and collet
halves 44803 in remover kit 5–8840–2587–0 for inner
bearing removal.
415RW042
12. Remove adjust shim.
13. Remove oil seal.
14. Remove oil seal slinger.
15. Remove outer bearing.
16. Remove the inner bearing outer race (1) and the outer
bearing outer race (2) by using a brass bar and a
hammer.
425RS014
425RS015
Page 4024 of 6000

DIFFERENTIAL (REAR 244mm)
4A2B–17
Reassembly
1. Install outer bearing outer race by using installer
5–8840–2689–0 and grip 5–8840–0007–0.
425RY00014
2. Install inner bearing outer race by using installer
5–8840–2690–0 and grip 5–8840–0007–0.
425RY00013
3. Adjust the drive pinion mounting distance as follows:
1. Apply gear oil to the inner and outer drive pinion
bearing. Clean the pinion setting gauge set.
Then install the gauge set together with the inner
and outer bearings.
Install gauge plate 5–8840–2678–0 (3), inner pilot
5–8840–2680–0 (2) ,bolt and nut 5–8840–0127–0
(4) and outer pilot 5–8840–2681–0 (1) through inner
and outer bearings.2. Tighten the nut to the specified torque.
Torque: 2.3 Nꞏm (23kgꞏcm/20 lb in)
425RW030
3. Clean the side bearing bores. Place discs and dial
indicator on to arbor, and place tool into position in
side bearing bores. Install and tighten the bearing
caps to the specified torque.
425RW031
Legend
(1) Dial Indicator: 5–8840–0126–0
(2) Gauge Plate: 5–8840–2678–0
(3) Disc (2 pcs.): 5–8840–2679–0
(4) Arbor: 5–8840–0128–0