1998 OPEL FRONTERA Workshop Manual

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Page 5273 of 6000

Page 5274 of 6000

OPEL FRONTERA 1998 Workshop Manual ENGINE MECHANICAL 6A – 1
ENGINE
ENGINE MECHANICAL
CONTENTS
General Description . . . . . . . . . . . . . . . . . . . . 6A–2
Service Information . . . . . . . . . . . . . . . . . . . . 6A–3
Ser

ENGINE MECHANICAL 6A – 1
ENGINE
ENGINE MECHANICAL
CONTENTS
General Description . . . . . . . . . . . . . . . . . . . . 6A–2
Service Information . . . . . . . . . . . . . . . . . . . . 6A–3
Service Standard . . . . . . . . . . . . . . . . . . . . . . 6A–6
Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6A–9
Tightening Torque . . . . . . . . . . . . . . . . . . . . . 6A–14
Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . 6A–23
Engine Assembly . . . . . . . . . . . . . . . . . . . . . . 6A–26
Engine Mount (RH) . . . . . . . . . . . . . . . . . . . . 6A–28
Engine Mount (LH). . . . . . . . . . . . . . . . . . . . . 6A–29
Intercooler . . . . . . . . . . . . . . . . . . . . . . . . . . . 6A–30
Cylinder Head Cover . . . . . . . . . . . . . . . . . . . 6A–31
Intake Manifold . . . . . . . . . . . . . . . . . . . . . . . 6A–33
Exhaust Manifold . . . . . . . . . . . . . . . . . . . . . . 6A–34
Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . 6A–35Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . 6A–37
Cylinder Head Gasket . . . . . . . . . . . . . . . . . . 6A–39
Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6A–43
Timing Gear . . . . . . . . . . . . . . . . . . . . . . . . . . 6A–48
Valve Stem Seal, Valve Spring and Adjuster . . 6A–56
Valve Clearance Adjustment. . . . . . . . . . . . . . 6A–63
Oil Rail and Injector . . . . . . . . . . . . . . . . . . . . 6A–65
Crank Case . . . . . . . . . . . . . . . . . . . . . . . . . . 6A–68
Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . 6A–70
Piston and Connecting Rod . . . . . . . . . . . . . . 6A–80
Cylinder Block . . . . . . . . . . . . . . . . . . . . . . . . 6A–88
Oil Pump Assembly . . . . . . . . . . . . . . . . . . . . 6A–94
Oil Filter Cartridge . . . . . . . . . . . . . . . . . . . . . 6A–95
Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . 6A–95

Page 5275 of 6000

OPEL FRONTERA 1998 Workshop Manual 6A – 2 ENGINE MECHANICAL
GENERAL DESCRIPTION
Cylinder Head Gasket
The cylinder head gasket is laminated steel sheets.
Three grades of the gasket according to the measured
piston head projection

Page 5276 of 6000

OPEL FRONTERA 1998 Workshop Manual ENGINE MECHANICAL 6A – 3
SERVICE INFORMATION
MAIN DATA AND SPECIFICATION
Engine type Diesel, four cycle water cooled inline
Camshaft type DOHC
Number of cylinders 4
Bore x stroke (mm) 95.4 x 104.9
T

Page 5277 of 6000

OPEL FRONTERA 1998 Workshop Manual 6A – 4 ENGINE MECHANICAL
Engine Cooling
Starting System
Cooling system Coolant forced circulation
Radiator (2 tube in row) Tube type corrugated
Heat radiation capacity J/h (kcal/h) 318 x 10
6(76000)

Page 5278 of 6000

OPEL FRONTERA 1998 Workshop Manual ENGINE MECHANICAL 6A – 5
Charging System
Model (HITACHI) LR160-734B LR170 – 760 LR190 – 750B
Rated voltage V 12
Rated output A 60 70 90
Rotation direction
Clockwise
(As viewed from pulled)
Pulle

Page 5279 of 6000

OPEL FRONTERA 1998 Workshop Manual 6A – 6 ENGINE MECHANICAL
SERVICE STANDARD
Enginemm (in)
Parts Items Service standard Service limit Remarks
Cylinder Head
Va l v e S p r i n g
Valve and
Valve guide
Camshaft0.075 (0.0030) or less
9

Page 5280 of 6000

OPEL FRONTERA 1998 Workshop Manual ENGINE MECHANICAL 6A – 7
Parts Items Service standard Service limit Remarks
Tappet
Crankshaft
Piston,
Piston pin,
Piston ring
and
Connecting
rod32.977 – 32.990
(1.2983 – 1.2988)
0.01 – 0.039
(

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